Bitzer OA14111-EX Operation Instructions Manual Download Page 13

DB-309-3

13

1

Introduction

This supplement to the Operating Instructions DB-300
is limited to the special features of these oil separators
concerning their use in potentially explosive atmo-
spheres (oil separator in a special explosion-proof
design). In addition to this, the Operating Instructions
DB-300 are also applicable.

Using these oil separators in potentially explosive at-
mospheres is only allowed in combination with screw
compressors OS.(A)74-EX. For this reason, the
BITZER Operating Instructions SB-500 and SB-509
must also be adhered to.

According to the EU Machinery Directive 2006/42/EC
and the EU Pressure Equipment Directive 2014/68/EU,
these oil separators are designed for installation in refri-
geration systems located in areas that are subject to
the EU Explosion Protection Directive 2014/34/EU
(ATEX 114).

They may only be put into operation if they have been
installed according to the standard Operating Instruc-
tions DB-300, this supplement and the Operating In-
structions for screw compressors SB-500 and SB-509
and if the overall system complies with the applicable
legal provisions (applied standards: see declaration of
incorporation).

The oil separators have been designed especially for
use in Zones 1 and 2 (ATEX) according to the EU Dir-
ective 1999/92/EC (ATEX 137) and comply with the re-
quirements of ATEX marking Ex II 2G Ex h IIB T4 Gb X
and Ex II 2G Ex h IIC T4 Gb X, respectively. They have
been built in accordance with state-of-the-art methods
and current regulations. Particular importance has been
placed on user safety.

The Ex-relevant information (zones, explosion group,
temperature class, etc.) must be defined by the end
user and specified in the explosion protection docu-
ment.

Before commissioning the system, the end user must
have the complete system setup assessed and accep-
ted by a notified body.

These Operating Instructions, the EU Declarations of
Conformity (where applicable, type examination certific-
ates) and the manufacturer's documentation of the
components used must be kept available in the vicinity
of the refrigeration system during the entire lifetime of
the compressor.

1.1

Also observe the following technical
documents

• DB-300 Operating Instructions for pressure vessels:

Liquid receivers and oil separators

• SB-509 Operating Instructions for open drive screw

compressors in a special Ex design

• DP-500 Brochure for oil separator

• DW-100 Maintenance Instructions for tightening

torques for pressure vessels

See www.bitzer.de

• Manufacturer's documentation of the individual com-

ponents included in the scope of delivery

2

Safety

2.1

Authorized staff

Any work on oil separators and refrigeration systems
may only be performed by qualified and authorised staff
who have been instructed especially in the area of ex-
plosion protection. The local regulations and guidelines
will apply with respect to the qualification and expertise
of the specialists.

2.2

Residual risks and general safety references

see DB-300

Summary of Contents for OA14111-EX

Page 1: ...rausf hrung Deutsch 2 Oil separators in special explosion proof design English 12 OA1954 EX OA4188 EX OA9111 EX OA14111 EX OA25112 EX OA1954A EX OA4188A EX OA9111A EX OA14111A EX OA25112A EX Dokument...

Page 2: ...ne bestimmen 5 3 4 Aufstellungsort 5 4 Montage 6 4 1 Lieferumfang 6 4 2 Anschl sse 7 4 3 lthermostat montieren 7 4 4 lheizung montieren 7 4 5 lniveauw chter montieren 8 4 6 labscheider isolieren 8 4 7...

Page 3: ...I 2G Ex h IIC T4 Gb X Sie sind nach dem aktuellen Stand der Technik und entsprechend den geltenden Vorschriften gebaut Auf die Sicherheit der Anwender wurde besonderer Wert gelegt Die Ex relevanten In...

Page 4: ...n elektrostatische Aufladung von nichtmetallischen Bauteilen Werkzeugen Hilfsmitteln sowie Kleidung treffen Z B Geeignete antistatische Kleidung tragen funkenarme Werkzeuge verwenden zur Reini gung fe...

Page 5: ...mit Standardlackierung und Mari nelackierung mit Warnaufkleber bzgl Elektrostatik oder bei Verwendung einer elektrisch ableitf higen Lackie rung wird folgende Kennzeichnung vergeben Ex II 2G Ex h IIC...

Page 6: ...en siehe EN 60079 14 EEB im Lieferumfang enthalten Einstellwert lthermostat ja 60 C oder Tamb 20 K lniveauw chter ja fix eingestellter Schalter GEFAHR Explosionsgefahr durch Eintritt von Fremdgas Bei...

Page 7: ...der labscheiderse rie vorkommen 4 3 lthermostat montieren Anlage ausschlie lich mit lthermostat betreiben Stopfen entfernen siehe Kapitel Anschl sse Seite 7 Position 6 lthermostat siehe Kapitel Montag...

Page 8: ...gen Verschlussmutter und alte Dichtung entfernen siehe Kapitel Anschl sse Seite 7 Position 8 Neue Dichtung einsetzen lniveauw chter mit Schwimmerkugel nach unten montieren berwurfmutter aufschrauben A...

Page 9: ...us tzlich einen integrierten Temperaturbegrenzer und einen Temperaturregler lheizung entsprechend Prinzipschaltbild in Be triebsanleitung SB 509 anschlie en GEFAHR Explosionsgefahr durch falsch montie...

Page 10: ...eitigen Explosionsschutzdokument bewerten und festhalten Ger te nicht in der N he von hochaufladenden Prozessen betreiben z B mechanische Trenn prozesse Ma nahmen gegen elektrostatische Aufladung von...

Page 11: ...adenden Prozessen betreiben z B mechanische Trenn prozesse Ma nahmen gegen elektrostatische Aufladung von nichtmetallischen Bauteilen Werkzeugen Hilfsmitteln sowie Kleidung treffen Z B Geeignete antis...

Page 12: ...ing 16 4 1 Extent of delivery 16 4 2 Connections 17 4 3 Mounting the oil thermostat 17 4 4 Mounting the oil heater 17 4 5 Mounting the oil level switch 18 4 6 Insulating the oil separator 18 4 7 Incor...

Page 13: ...G Ex h IIC T4 Gb X respectively They have been built in accordance with state of the art methods and current regulations Particular importance has been placed on user safety The Ex relevant informatio...

Page 14: ...ic charging of non metallic components tools auxiliaries and clothing Wear for example suitable antistatic clothing use low sparking tools a moist cloth for clean ing and perform additional earthing o...

Page 15: ...b Equipment Protection Level X Specific operating conditions For pressure vessels with standard varnish and navy varnish without warning label concerning electrostatics the following marking is used E...

Page 16: ...intrinsically safe circuits must be specially marked blue cable and the wiring is subject to special requirements The end user must give evidence of the fulfilment of the intrinsic safety U I L C see...

Page 17: ...very oil separator series 4 3 Mounting the oil thermostat Do not operate the system without oil thermostat Remove the plug see chapter Connections page 17 Position 6 Insert the oil thermostat see chap...

Page 18: ...Remove the sealing nut and the old seal see chapter Connections page 17 position 8 Insert a new seal Mount the oil level switch with the float ball facing downwards Screw on the union nut For the tig...

Page 19: ...mostat The heating capacity is set to such a value that the maximum permitted surface temperature cannot be ex ceeded The oil heater for models OA4188 A EX to OA25112 A EX has an additional integrated...

Page 20: ...onnected to the equipotential bonding DANGER Risk of explosion due to the discharge of elec trostatic charges Use only devices suitable for potentially explos ive atmospheres and assess and list them...

Page 21: ...icinity of pro cesses producing high charges e g mechanical separation processes Take measures against electrostatic charging of non metallic components tools auxiliaries and clothing Wear for example...

Page 22: ...er Platz 1 71065 Sindelfingen Germany Tel 49 7031 932 0 Fax 49 7031 932 147 bitzer bitzer de www bitzer de nderungen vorbehalten nderungen vorbehalten Subject to change80491203 02 2020 80491203 02 202...

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