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Content 

FUEL GAUGE SCOPE, PURPOSE AND OPERATION PRINCIPLE ....................... 3 

Purpose.......................................................................................... 3 
Operation principle .......................................................................... 3 

GAUGE CONFIGURATION AND CALIBRATION ............................................. 4 

Introduction.................................................................................... 4 
Connection ..................................................................................... 4 

Configurator description ................................................................... 5 
Configurator operation procedure ...................................................... 6 

Calibration ...................................................................................... 8 

INSTALLATION AND GAGING ................................................................... 8 

Preparation for installation ................................................................ 8 
Clipping ......................................................................................... 9 
Installation ..................................................................................... 9 

Gaging ......................................................................................... 10 
Sealing ........................................................................................ 10 

CONNECTION TO TRACKER ................................................................... 11 
ADDITIONAL INFORMATION .................................................................. 14 

Transportation and storage ............................................................. 14 
Storage ........................................................................................ 14 

Operating conditions ...................................................................... 14 
Manufacturer warranty ................................................................... 15 

Appendix A ......................................................................................... 16 

BITREK TRACKER

TM

 CONFIGURATION .............................................. 16 

Appendix B ......................................................................................... 19 

Mounting of female-threaded rivets ................................................. 19 

Appendix C ......................................................................................... 21 

How to fix the fuel gauge to the tank ............................................... 21

 

 

 

 

Summary of Contents for BI FLSensor

Page 1: ...count 260075014037759 In UKREXIMBANK in Kyiv MFI 380333 tax number 163033726585 95 S Vidradniy avenue Kyiv Ukraine 03061 Phone 38044 507 02 07 Fax 38044 507 02 02 www bitrek com ua sales bitrek com ua FUEL GAUGE BI FLSENSOR USER MANUAL Version 2018 04 1 ...

Page 2: ...re 6 Calibration 8 INSTALLATION AND GAGING 8 Preparation for installation 8 Clipping 9 Installation 9 Gaging 10 Sealing 10 CONNECTION TO TRACKER 11 ADDITIONAL INFORMATION 14 Transportation and storage 14 Storage 14 Operating conditions 14 Manufacturer warranty 15 Appendix A 16 BITREK TRACKERTM CONFIGURATION 16 Appendix B 19 Mounting of female threaded rivets 19 Appendix C 21 How to fix the fuel ga...

Page 3: ...he change of the fuel composition and level in the measuring probe of the gauge Technical specifications Parameter Specifications Supply voltage 8 36 V Current consumption Up to 100 mA Built in galvanic isolation Transformer Power protection ISO 7637 2 GOST28751 90 Built in temperature sensor Measurement error at temperature from 20 to 80 С 0 7 at temperature from 40 to 20 С 0 9 Temperature measur...

Page 4: ...rvice of BITREK upon request Configurator provides an opportunity to perform the necessary operations for the implementation of fuel gauges BI FLSensor in transport GPS monitoring systems setting the level of an empty tank selection of the network address setting the level of filtering data fuel level change tracking in real time The BI FLSensor Configurator software can be installed on PC or lapt...

Page 5: ...the connector pressed and close the slide switched off switched on The power is supplied to the gauge from computer through the BI FLSensor Programmer configurator unit therefore it is not necessary to connect the gauge to a power source separately Configurator description The BI FLSensor Configurator software hereinafter referred to as the Configurator is designed for configure the BI FLSensor fu...

Page 6: ...onfigurator is connected successfully to the COM port the connection button looks like and Gauge is connected text will appear in the status line When the link is broken the connection button looks like again and Gauge is disconnected will appear in the status line 4 If the Configurator is connected successfully to the fuel gauge it switches to a mode shifts to the gauge periodic polling actions m...

Page 7: ...he process of gaging the data are constantly changing Use parameters to stabilize the readings for convenience in processing these data Specify the number of positions to assess stabilization default value is 10 and the stabilization deviation default value is 5 If in the last ten positions the difference between the minimum and maximum values is not more than 5 the readings will be considered sta...

Page 8: ... the gaging table If the data are not stabilized see clause 9 the button will be yellow If the data are stabilized the button will be green 16 When the gaging process is ended the gaging table can be saved to a text file by pressing the button We also recommend that you set the level of data filtering see clause 8 according to the vehicle operation mode Press the button disconnection from the COM ...

Page 9: ...he selected place and use a thin rod to check the presence of obstacles walls humps and compression marks on the bottom Extend the hole to the diameter of the probe 35 mm using crown milling tool or stepped drills At the same time make sure that the facings and debris clog the tank to the minimum degree as possible Place the gauge into the hole and mark 4 points for the fastener Before installing ...

Page 10: ...perature 20 C The liquid used for gaging shall be the same as within operation of the fuel gauge Place the vehicle or tank if removable horizontally and do not change its position during the entire process The procedure can be performed for each vehicle separately Measured liquid shall not contain any impurities sludge dirt and debris Gaging shall be carried out in portions of not more than 10 of ...

Page 11: ... The fuel gauge equipment includes a connection cable for the data reading device one side of the cable contains is a connector to connect directly to fuel gauge BI FLSensor itself on the other side it contains the cut end with 5 wires which is connected to a data reading and processing device Purpose of conductors is specified in Table 4 1 Table 4 1 Purpose of conductors BI FLSensor Connected equ...

Page 12: ...onstant discharge of the car battery If the car battery is used for a long time without recharging it can be completely discharged The scheme 1 is applied for monitoring of the vehicle and fuel consumption only at battery disconnect switch on When the battery disconnect switch is off the tracker and the fuel gauge will be disconnected from the power supply Scheme 1 ...

Page 13: ...13 Scheme 2 Contact arrangement on the tracker BI 910 TREK BI 920 TREK ...

Page 14: ...ithout packaging is not allowed It is forbidden to store the gauges in the same premise with substances causing metal corrosion and substances with aggressive impurities Operating conditions The gauge shall be used for units with a successful fuel supply system The marking for mounting of the gauge assembly shall conform to mounting holes The gauge shall be protected from corrosive environment ele...

Page 15: ...cal specification of the gauge may perform the installation of the gauge Manufacturer warranty The manufacturer guarantees the serviceability of the gauge under keeping of service rules such as conditions of storage transportation and operation as well as Instructions for use Warranty period of gauge use is 12 months from the manufacture date Warranty does not cover a gauge with defects cracks she...

Page 16: ...activation setparam 0581 setparam 0591 setparam 0851 setparam 0861 0 Priority setparam 0582 setparam 0592 setparam 0852 setparam 0862 0 Upper limit off setparam 0583 setparam 0593 setparam 0853 setparam 0863 0 Lower limit off setparam 0584 setparam 0594 setparam 0854 setparam 0864 3 Monitoring Mode setparam 0585 setparam 0595 setparam 0855 setparam 0865 5 Constant of averaging Gauges use 2 filters...

Page 17: ...t of movement stop according to the accelerometer setparam 0285 200 2 Transfer to the database server without fuel level filtering Not filtered data of fuel gauge Table Unfiltered data of fuel gauge 1 network address 2 network address 5 network address 6 network address Parameter Value Parameter Description ID 112 ID 113 ID 131 ID 132 ID at transfer setparam 0690 setparam 0700 setparam 0870 setpar...

Page 18: ...nsmission setparam 0600 setparam 0610 setparam 0520 setparam 0530 1 Parameter activation setparam 0601 setparam 0611 setparam 0521 setparam 0531 0 Priority setparam 0602 setparam 0612 setparam 0522 setparam 0532 0 Upper threshold off setparam 0603 setparam 0613 setparam 0523 setparam 0533 0 Lower threshold off setparam 0604 setparam 0614 setparam 0524 setparam 0534 3 Mode of monitoring setparam 06...

Page 19: ...ts Select the mandrel core and insert the pin with locknut for the required rivet diameter M5 Fix the rivet on the threaded part of the core the core must extend on the other side Fix the rivet with the pin and lock the locknut on the front sleeve ...

Page 20: ...of the riveter against stop Remove the core of the riveter from the mounted rivet If the rivet is mounted incorrectly is loose or it is difficult to screw the fixing screw drill out the rivet tool and adjust the lock nut of the tool and the front sleeve according to the scheme provided below ...

Page 21: ...commend that you use screw rivets for plastic fuel tanks with a wall thickness up to 3 mm they fix securely the gauge on the tank Fixing with female threaded rivet We recommend that you use special self driving screws for tanks with a wall thickness of more than 3 mm Head of the gauge Sealing screw Hole for sealing wire Washer Sealant Rubber gasket Wall of the fuel tank Screw rivet Exhaust air out...

Page 22: ...f the rubber gasket to seal the gauge better Make sure that the sealant does not come on the hole of the measure probe otherwise the gauge operation may be fault Head of gauge Hole for sealing wire Washer Sealant Rubber gasket Wall of the fuel tank Exhaust air outlet Self driving screw ...

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