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Installation and User guide – MONOBLOCK Systems – 06-12-2016

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Summary of Contents for MONOBLOCK 2-700

Page 1: ...PAGE 1 49 Installation and User guide MONOBLOCK Systems 06 12 2016 INSTALLATION USER GUIDE FOR THE MONOBLOCK SYSTEMS MONOBLOCK 2 MONOBLOCK 3...

Page 2: ...PAGE 2 49 Installation and User guide MONOBLOCK Systems 06 12 2016 TABLE OF CONTENTS A INSTALLATION GUIDE 5 B USER GUIDE 25 C APPENDICES 39...

Page 3: ...tions for the maintenance and visual checks of the system will ensure that you have a reliable and long lasting sewage treatment plant Please do not hesitate to contact your BIOROCK distributor for an...

Page 4: ...PAGE 4 49 Installation and User guide MONOBLOCK Systems 06 12 2016...

Page 5: ...PAGE 5 49 Installation and User guide MONOBLOCK Systems 06 12 2016 A INSTALLATION GUIDE MONOBLOCK SYSTEMS MONOBLOCK 2 MONOBLOCK 3...

Page 6: ...conditions 14 4 2 1 Installation and digging in dry ground conditions 14 4 2 2 Installation of the tank in dry ground conditions 14 4 2 3 Backfilling in dry ground conditions 15 4 3 Installation in we...

Page 7: ...t One air outlet pipe upstream the system at the primary compartment A small pump can be installed in a pump shaft downstream of the system to lift the treated water and discharge to a higher level if...

Page 8: ...rtment However do not dispose of the following items to the MONOBLOCK system as it may affect the treatment process Kitchen or motor oils fats wax resin paint solvents hydrocarbon based products petro...

Page 9: ...TANKS Lifting eyes are situated on the top of each tank enabling lifting by crane or JCB The tanks should be handled transported and stored with care after delivery to avoid being damaged When lookin...

Page 10: ...bles a higher quality of pre treatment 2 2 SECONDARY COMPARTMENT OPERATING PRINCIPLE The well proven BIOROCK biological purification process takes place in the second compartment of the MONOBLOCK syst...

Page 11: ...t have a of 110 mm Each unit has a serial number that is located on the right side of the tank A Chapter 1 3 All materials in the BIOROCK plants are resistant to corrosion and guarantee a long term li...

Page 12: ...pe of ground the level of the water inlet and the discharge options When the outlet for final effluent is not accessible a sampling shaft should be installed When using a final effluent pump the pump...

Page 13: ...ion to all of the connecting pipework DO NOT completely fill the tank with water before unit is backfilled DO NOT use dirty or contaminated water DO NOT use a mechanical compactor only compact manuall...

Page 14: ...eter of 110 mm The effluent inlet pipe to the first compartment should have a minimum gradient of 2 and a maximum of 4 Local rules and legislation should be respected 4 2 INSTALLATION IN DRY GROUND CO...

Page 15: ...lation in high ground water conditions Conditions for installation L Wet ground L Presence of high ground water table etc The MONOBLOCK units can be installed in high ground water conditions with spec...

Page 16: ...ny pipe work or ventilation pipes ensure the system is perfectly installed and stable on the excavation base Ensuring that all levels are correct is crucial if the wastewater is to flow efficiently th...

Page 17: ...ss to the lids of the tanks the unit and sampling pipe the reinforcement and the structure of the slab etc will be specified by a qualified civil engineer based on expected traffic loads and the natur...

Page 18: ...e efficiency of the ventilation through the system with a smoke test prior to backfilling If the site is not suitable for non electric ventilation electric ventilation should be installed Use as few b...

Page 19: ...ions Electrical ventilation may be necessary if the site is not suitable for natural non electric ventilation If the ventilation is not working properly Check the ventilation system again by following...

Page 20: ...is clearly visible in the second compartment Under the water distribution system the BIOROCK Media will have a grey colour The BIOROCK Media is highly resistant to degradation and remains extremely s...

Page 21: ...ible for maintenance Always close and secure the lids after use using a screw driver Always close and secure the lids Always keep the lids accessible Make sure the lids are air tight The lids are for...

Page 22: ...ce period and to check and clean it before the restart If a pump station is installed it is best to commission it and clean it before the shutdown period The MONOBLOCK system remains efficient after a...

Page 23: ...the original packaging if necessary The warranty is subject to installation and operation as per the manufacturer s instructions and in accordance with good installation practices The warranty will no...

Page 24: ...t also be retained The maintenance book must be made available in the event of a complaint BIOROCK warranty 10 years on the BIOROCK Media biological part of the treatment plant 25 years on BIOROCK tan...

Page 25: ...B USER GUIDE PAGE 25 49 Installation and User guide MONOBLOCK Systems 06 12 2016 B USER GUIDE MONOBLOCK SYSTEMS MONOBLOCK 2 MONOBLOCK 3...

Page 26: ...NS 27 2 SUSTAINABLE DEVELOPMENT 28 2 1 Useful information 28 2 1 1 Sustainability 28 2 1 2 Waste disposal 28 2 2 Polyethylene and PVC 29 2 2 1 Energy recovery 29 2 2 2 Material recycling 29 2 2 3 The...

Page 27: ...TE Always keep the lid closed and open it only for inspections and maintenance work Never leave the lids and inspection points unsupervised while open Lids are for pedestrian use only NOTE Do not put...

Page 28: ...1 1 Sustainability Sustainable development is based on three factors Protection of the environment social progress and economic development Both production methods and consumption must respect both h...

Page 29: ...ecycling Plastics PVC PE can be recycled into granules or powder which can be sold as an alternative to virgin material for manufacturing 2 2 3 The BIOROCK media The BIOROCK media is inert but if ther...

Page 30: ...recommendations GENERALLY Every year Visually check the water tightness of the MONOBLOCK at the inlet pipe Check the ventilation Check if there are any smells exiting the tanks PRIMARY COMPARTMENT Eve...

Page 31: ...d to very turbid but very little deposit should show at the bottom of the sample after it has rested for twenty minutes The pre treated water may have a slight septic odor If the water looks different...

Page 32: ...ary Compartment must be emptied when the sludge level reaches 50 of the volume height of 660 mm from the bottom of the tank The cleaning certificate issued by the licensed contractor must be kept by t...

Page 33: ...06 12 2016 If blockage at the water inlet of the Primary Compartment Unscrew the lid take the PVC cap away and unblock using a stiff plastic brush or similar tool Rinse the pipe if necessary using a h...

Page 34: ...g glass after it has rested for twenty minutes Always wear rubber or latex domestic gloves when taking a sample The water shouldn t have a septic or nauseating odor It may have the characteristic smel...

Page 35: ...PVC water inlet pipe Secure the lid Pay special attention to the correct positioning of the seal ensuring air tightness between the lid and the MONOBLOCK system K While replacing the bags of BIOROCK...

Page 36: ...er flows through it This generally occurs after some years of usage Should this occur just shake the BIOROCK media bags manually and placed them back in the baskets Make sure that each layer of bags c...

Page 37: ...s are closed water is dispersed through 48 holes Top view Bottom view Water dispersion plate 8PE No holes are closed water is dispersed through 68 holes Top view Bottom view Check water dispersion on...

Page 38: ...er should be noticed at the outlet of the system Water should continuously flow by gravity Check if any blockage at the outlet pipe Alarm in case of a malfunction A visual alarm is installed on top of...

Page 39: ...drawing of 1x MONOBLOCK 2 800 up to 5 PE 43 1 8 Technical drawing of 1x MONOBLOCK 2 900 up to 6 PE 43 Appendix 2 Technical drawings of the MONOBLOCK 3 3000 L Primary Compartment 2 1 Drawing Cross sec...

Page 40: ...C APPENDICES PAGE 40 49 Installation and User guide MONOBLOCK Systems 06 12 2016 APPENDIX 1 1 1 APPENDIX 1 1 2...

Page 41: ...C APPENDICES PAGE 41 49 Installation and User guide MONOBLOCK Systems 06 12 2016 APPENDIX 1 1 4 APPENDIX 1 1 3...

Page 42: ...C APPENDICES PAGE 42 49 Installation and User guide MONOBLOCK Systems 06 12 2016 APPENDIX 1 1 6 APPENDIX 1 1 5...

Page 43: ...C APPENDICES PAGE 43 49 Installation and User guide MONOBLOCK Systems 06 12 2016 APPENDIX 1 1 8 APPENDIX 1 1 7...

Page 44: ...C APPENDICES PAGE 44 49 Installation and User guide MONOBLOCK Systems 06 12 2016 APPENDIX 2 2 1 APPENDIX 2 2 2...

Page 45: ...C APPENDICES PAGE 45 49 Installation and User guide MONOBLOCK Systems 06 12 2016 APPENDIX 2 2 3 APPENDIX 2 2 4...

Page 46: ...C APPENDICES PAGE 46 49 Installation and User guide MONOBLOCK Systems 06 12 2016 APPENDIX 2 2 5 APPENDIX 2 2 6...

Page 47: ...C APPENDICES PAGE 47 49 Installation and User guide MONOBLOCK Systems 06 12 2016 APPENDIX 2 2 7...

Page 48: ...COMMISSIONING Product N of tank see page 9 in the user s guide Warning Please keep sludge emptying documents and proofs validated by the contractor DATE WORK CARRIED OUT CONTRACTOR S NAME COMMENTS If...

Page 49: ...C APPENDICES PAGE 49 49 Installation and User guide MONOBLOCK Systems 06 12 2016...

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