ChlorKing Chlor10.0CSM Installation, Operation And Maintenance Manual Download | Manualshive

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ChlorSM Series

SALINE CHLORINATOR

Installation, Operation, and Maintenance

Manual

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Summary of Contents for Chlor10.0CSM

Page 1: ...ChlorSM Series SALINE CHLORINATOR Installation Operation and Maintenance Manual ...

Page 2: ...bing the System 16 2 11 Plumbing the Power Supply Cooling Lines 16 2 12 System Wiring 17 2 13 Instructions for Adding a Salt Feed Relay 19 2 14 Electrolytic Cell Wiring 19 2 15 Bonding the System 19 3 0 OPERATION 20 3 1 Preparing the Water 20 3 2 Starting the System 20 3 3 System Operation 21 3 4 Display Information 21 4 0 MAINTENANCE 27 4 1 Acid Wash Operation 30 5 0 WARRANTY INFORMATION 34 Note ...

Page 3: ...lorite The sodium hypochlorite is then circulated to the pool and combines with organics and further combines to form salt to be used again by the electrolytic cell This is called a closed loop system because the salt is used repeatedly and is only lost through splash out backwashing and rainfall Power Supply and Control Box The power supply provides the current to the electrolytic cells to produc...

Page 4: ...5CSM 8lbs day 50 50 psi 20 gpm 1 inch 1 inch Chlor10 0CSM 11lbs day 50 50 psi 20 gpm 1 inch 1 inch Chlor15 0CSM 17lbs day 100 50 psi 20 gpm 1 inch 1 inch Chlor20 0CSM 22lbs day 100 50 psi 20 gpm 1 inch 1 inch Chlor25 0CSM 28lbs day 100 50 psi 20 gpm 1 inch 1 inch ELECTRICAL REQUIREMENTS These systems require a 120 VAC control signal from a chemical feed controller or from a standard 15 amp wall ou...

Page 5: ...Page 5 of 35 05 05 2016 SPACE REQUIREMENTS CHLOR7 5CSM AND CHLOR10 0CSM CHLOR7 5SM AND CHLOR10 0SM Cooling Water Lines DC Power to Cell 20 16 11 15 6 Cell Tube 11 27 6 Cell Tube Cooling Water Lines DC Power to Cell 20 16 ...

Page 6: ... 6 of 35 05 05 2016 CHLOR15 0SM CHLOR15 0CSM CHLOR20 0CSM AND CHLOR25 0CSM CHLOR20 0SM AND CHLOR25 0SM Cooling Water Lines DC Power to Cell 20 20 27 14 8 Cell Tube Cooling Water Lines DC Power to Cell 11 27 6 Cell Tube 20 20 ...

Page 7: ...rements or contact your local ChlorKing representative for assistance HEAD LOSS DATA 0 00 20 88 37 15 61 7 88 6 0 00 10 00 20 00 30 00 40 00 50 00 60 00 70 00 80 00 90 00 100 00 Head Loss Data for Chlor 25 0C Head loss data reported in ft H2O as measured by NSF Chlor 7 5 Chlor 10 0 Chlor 15 0 Chlor 5 0C Chlor 7 5C Chlor 10 0C Chlor 15 0C Chlor 20 0C Chlor 25 0C similar ...

Page 8: ...NING THIS EQUIPMENT KEEP SAFETY CONSIDERATIONS FOREMOST USE PROPER TOOLS PROTECTIVE CLOTHING AND EYE PROTECTION WHEN WORKING ON OR INSTALLING THE EQUIPMENT FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND TAKE ANY ADDITIONAL SAFETY MEASURES APPROPRIATE BE EXTREMELY CAREFUL IN THE PRESENCE OF HAZARDOUS SUBSTANCES THE PERSONNEL RESPONSIBLE FOR INSTALLATION OPERATION AND MAINTENANCE OF THIS EQUIPMENT MUST ...

Page 9: ...y Replace damaged cord immediately Do not bury cord CONSIGNES DE SÉCURITÉ IMPORTANTES LISEZ ET SUIVEZ TOUTES LES INSTRUCTIONS CONSERVEZ CES INSTRUCTIONS LORS DE L INSTALLATION DE FONCTIONNEMENT ET L ENTRETIEN DE CET ÉQUIPEMENT GARDEZ LES CONSIDÉRATIONS SUR LA SÉCURITÉ AVANT TOUT UTILISER DES OUTILS APPROPRIÉS DES VÊTEMENTS DE PROTECTION ET LUNETTES DE PROTECTION LORSQU ILS TRAVAILLENT SUR OU À L I...

Page 10: ...SANTS HAUTE TENSION NE JAMAIS OUVRIR N IMPORTE QUELLE BOÎTE TANDIS QUE L APPAREIL EST ALLUMÉ LE SYSTÈME A LA POSSIBILITÉ DE LIBÉRER DES DOSES ÉLEVÉES DE CHLORE SOYEZ PRUDENT LORS DE MANIPULATION ENTRETIEN OU FONCTIONNEMENT DE L ÉQUIPEMENT NE PAS METTRE SOUS TENSION OU FAIRE FONCTIONNER LE SYSTÈME SI LE BOÎTIER DE LA CELLULE EST ENDOMMAGÉ OU MAL ASSEMBLÉ CORDON CONNECTE AU MOMENT DE LA FABRICATION ...

Page 11: ...ion Line From Pool Filter Waste Line Heat Exchanger Pump Strainer Flow Sensor Electrode Stack Return Line Power Supply Cooling Line Power Supply Ball Valve Ball Valve Ball Valve Salt Sensor Bonding Lug Pump Optional Disconnect Rated VAC In See Table Control Cord Controller ...

Page 12: ...te hardware The power supply must be installed no more than 8 feet from the cell housing to ensure that the cables will reach the cell 2 8 ELECTROLYTIC CELL INSTALLATION WARNING THE MOUNTING LOCATION OF THE ELECTROLYTIC CELL MUST BE AT LEAST 1 5 METERS FROM THE POOL Install the cell mounting bracket to the wall using appropriate hardware Ensure that the wall mount is level Mount the electrolytic c...

Page 13: ...ALL KIT INSTALLATION Install the parts found in the installation kit in the order shown in the following diagram NOTE The flow switch must be installed with the arrow facing the bottom of the cell tube Chlor7 5SM Chlor10 0SM Chlor15 0SM Assembly Diagram ...

Page 14: ...SM Install Manual Page 14 of 35 05 05 2016 Chlor20 0SM Chlor25 0SM Assembly Diagram ...

Page 15: ...SM Install Manual Page 15 of 35 05 05 2016 Chor7 5CSM Chlor10 0CSM Chlor15 0CSM Chlor20 0CSM Chlor25 0CSM Assembly Diagram ...

Page 16: ...e power supply cooling lines are plumbed from the return line to pump suction The cooler lines on the power supply will accommodate 3 8 inch tubing NOTE If a chemical feed controller is being used the same 3 8 inch tubing can be used for both the sample cell and power supply cooling Plumb the tubing from the return line into the controller sample cell then from the sample cell to the power supply ...

Page 17: ...ox be installed between the electrical service and the system Connect the electrical supply from the pool equipment room to the terminal block on the lower left side of the power supply enclosure Ensure that the electrical service is protected by a ground fault circuit interrupter and is rated for the model that is installed Chlor7 5 models to Chlor12 5 models can be wired with 110V or 208 240V Ch...

Page 18: ...the four pin salt sensor connector to the four pin connector labeled SALT SENSOR Connect the two pin flow switch connector to the two pin terminal labeled FLOW SWITCH The terminal labeled FEED SALT is used with the optional Saturated Salt Feeder When using the optional Salt Feeder plug the cable from the Saturated Salt Feeder Relay Box to the terminal marked FEED SALT Connect the red connector fro...

Page 19: ...ever remove the cables from the top of the cell Always disconnect the cell with the red connector 2 15 BONDING THE SYSTEM All ChlorKing systems include cell bonding assemblies These assemblies are included in the install kit The bonding assemblies must be connected with a minimum of 8 AWG bonding wire Connect the bonding wire from the top cell grounding assembly to the bottom cell grounding assemb...

Page 20: ...t use salt with additives Contact your dealer or ChlorKing for a list of approved salt Your pool water should be balanced in the following range before turning your ChlorKing system on Chlorine 2 5 ppm Total Chlorine No more than 0 5 ppm above free chlorine Ph 7 2 7 6 Alkalinity 80 120 Hardness 180 280 ppm Salt 3500 5000 ppm Cyanuric acid 20 50 ppm Outdoor Pools only Phosphates Less than 100 ppm U...

Page 21: ...ch chlorine levels are maintained to the desired level This may take several days of monitoring ChlorKing systems connected to a chemical feed controller will only operate when the controller is in feed mode Make sure that the chemical feed controller is not set in proportional mode or system damage may occur 3 3 SYSTEM OPERATION ChlorKing systems operate when both the main power supply and blue c...

Page 22: ... such as a chemical feed controller The system will not generate chlorine until this signal is received The screen below is displayed when the system detects no flow through the electrolytic cell housing This condition will stop the system from generating chorine Once flow is restored the system will start automatically and this screen will no longer be active ...

Page 23: ...d display this screen When the salt concentration is raised above 3000 ppm normal system operation will resume This screen will be displayed if water temperature drops below 59º F The system will continue to generate chlorine Prolonged operation at high system outputs and temperatures below 59º F is not recommended Adjusting the system output to 50 or less will eliminate this screen ...

Page 24: ...cted or defective salt sensor This screen will shut the system output off Reconnect or replace the salt sensor to restore system operation In order to prevent the system from being cycled on and off rapidly the system has start delay of 60 seconds During this delay the screen below is displayed ...

Page 25: ...ULD ACCESS THE FOLLOWING SCREENS WHEN MAINTAINING THIS EQUIPMENT KEEP SAFETY CONSIDERATIONS FOREMOST USE PROPER TOOLS PROTECTIVE CLOTHING AND EYE PROTECTION WHEN WORKING ON THE EQUIPMENT FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND TAKE ANY ADDITIONAL SAFETY MEASURES APPROPRIATE THE PERSONNEL RESPONSIBLE FOR MAINTENANCE OF THIS EQUIPMENT MUST BE FULLY FAMILIAR WITH THE CONTENTS OF THIS MANUAL Daily ...

Page 26: ...the pool with the addition of an external relay The factory set point for salt is 5000 ppm The salt set point can be adjusted to any value between 3000 and 7000 ppm To access the salt set point screen press and hold the B button on the microcontroller for 5 seconds and use the up down buttons to adjust the salt set point ...

Page 27: ...ly maintained By ensuring that salt is always at the correct level and plates are cleaned regularly you will ensure 15 000 hours of operation or more Check salt concentration Salt must be maintained at 3500 to 5000 ppm Check salt as often as necessary to ensure the concentration Adjust the salt concentration as often as needed to maintain the desired level Test the flow switch for proper operation...

Page 28: ...ndition every week Visually inspect the cell tube for leaks and the cell stack for calcium build up Check the connections at the top of cell and clean as needed This electrode stack is in excellent condition and does not require cleaning A cell stack with calcium bridged plates ...

Page 29: ...irator for acid fumes To clean the cell manually disconnect power from the system close the lower cell isolation valve and then close the upper cell isolation valve Disconnect the cables from electrolytic cell Remove the bolts holding the electrolytic cell stack in the cell tube and lift the cell out of the cell tube Immerse the cell in a solution with a 4 to 1 water and muriatic acid mixture Leav...

Page 30: ...ticed STOP ventilation is inadequate Leave area immediately If the work area is not well ventilated you MUST use a properly fitted and maintained NIOSH approved respirator for acid fumes 4 1 Acid Wash Operation Turn off the power to the chlorinator to be serviced Close the lower and upper cell tube ball valves 1 and 2 Always close the lower ball valve 1 first to avoid damaging the cell tube Open t...

Page 31: ... white wash valves 5 and 6 Open the tank feed valve 7 Plug the Acid Wash pump in to a 120 VAC source and start the wash cycle Allow the pump to run until the cell is clean When the cell is clean leave the Acid Wash pump running and open the grey drain valves 8 and 9 and close the white wash valves 5 and 6 The cell tube will now drain into the wash tank When the cell is empty unplug the pump immedi...

Page 32: ...f 35 1 20 15 Close all acid wash valves 3 4 5 6 7 8 and 9 Open the 2 cell tube valves 1 and 2 Restart the system NOTE All acid wash valves must be closed prior to restarting the system or damage to the acid wash tank may occur 9 3 2 1 7 5 6 8 4 ...

Page 33: ...ions such as burned wires loose connections or corrosion Operate the system to verify performance once every month Turn the system on Adjust the control knob to the full off position and note that the amps displayed on the meter go to zero Adjust the control knob to the maximum position and verify that amps go to maximum Adjust the control knob to the desired setting ...

Page 34: ...tenance procedures have not been followed particularly with regard to the cleaning frequency program ChlorKing warranties of the titanium electrodes will not be honored if the system is operated in water temperatures lower than 59 degrees F During the warranty period the customer shall return the defective component freight prepaid accompanied by the original invoice or proof of purchase and Chlor...

Page 35: ..._____________________ Installation site of equipment ___________________________________________ Address _________________________________City __________________ State ______________________Zip ___________ Date of purchase __________________ Serial number ___________________ 1 Pool size ______________________ 2 Pool finish ____________________ 3 Indoor Outdoor ________________ 4 Heated Yes no 5 Fi...

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