Binder KBF-S 240 Operating Manual Download

Page: 15 / 89

KBF-S (E6) 08/2018

page 15/88

2.1

Chamber overview

Figure 5: Constant climate chamber KBF-S size 240

(1)

Main power switch

(2)

Instrument panel with RD4 chamber controller and USB interface

(3)

USB interfaces

(4)

Door handle

(5)

Chamber door

(6)

Refrigerating machine and humidity generation module

(2)

(3)

(4)

(5)

(6)

(1)

Summary of Contents for KBF-S 240

Page 1: ...0368 9120 0368 KBF S 720 UL KBFS720UL 240V 9020 0369 9120 0369 BINDER GmbH Address Post office box 102 78502 Tuttlingen Germany Phone 49 7462 2005 0 Fax 49 7462 2005 100 Internet http www binder world...

Page 2: ...nsportation 18 3 3 Storage 18 3 4 Location of installation and ambient conditions 19 4 INSTALLATION AND CONNECTIONS 21 4 1 Water supply 21 4 1 1 Types of suitable water quality 21 4 1 2 BINDER Pure Aq...

Page 3: ...ETHERNET NETWORK SETTINGS 45 14 1 Showing the network settings 45 14 1 1 Showing the chamber s MAC address 45 14 1 2 Showing the IP address 46 14 1 3 Showing the subnet mask 46 14 1 4 Showing the sta...

Page 4: ...the chamber in the Federal Republic of Germany 66 22 4 Disposal of the chamber in the member states of the EU except for the Federal Republic of Germany 67 22 5 Disposal of the chamber in non member...

Page 5: ...n this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental arising out of o...

Page 6: ...Safety alert symbol Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warn...

Page 7: ...serve all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localization positi...

Page 8: ...he chamber bottom right hand Figure 3 Type plate example KBF S 240 regular chamber 9020 0366 Nominal temp IP protection Safety device Class Art No Project No Built 70 C 158 F 20 DIN 12880 3 1 9020 036...

Page 9: ...r 0 90 kW With option internal socket increased total nominal power Contains fluorinated greenhouse gases covered by the Kyoto Protocol Symbol on the type plate Information CE conformity marking Elect...

Page 10: ...of death Do NOT operate the chamber in potentially explosive areas KEEP explosive dust or air solvent mixtures AWAY from the chamber The chambers do not dispose of any measures of explosion protection...

Page 11: ...w the flash point or below the sublimation point of the charging material Any com ponent of the charging material must NOT be able to release toxic gases Other applications are not approved The chambe...

Page 12: ...of work equipment Operation of refrigeration systems heat pumps and refrigeration equipment GUV R 500 chap 2 35 for Germany The manufacturer took the following measures to prevent ignition and explosi...

Page 13: ...umidity measurement provided that the indicated loads are not exceeded Maximum work place threshold limit value Tolerated concentration with permanent load Substance Formula ppm mg m3 ppm mg m3 Ammoni...

Page 14: ...BINDER Pure Aqua Service allows using the chamber with any degree of water hardness The inner chamber the pre heating chamber and the interior side of the doors are all made of stainless steel V2A Ger...

Page 15: ...Figure 5 Constant climate chamber KBF S size 240 1 Main power switch 2 Instrument panel with RD4 chamber controller and USB interface 3 USB interfaces 4 Door handle 5 Chamber door 6 Refrigerating mac...

Page 16: ...amber view 10 11 12 9 7 8 9 Figure 6 Rear view of the chamber example KBF S 240 7 Freshwater can with can support 8 Hose leading to the freshwater can 9 Hose fixing devices 10 Ethernet interface 11 Po...

Page 17: ...rt the chamber using the door the handle or the lower housing Lift chambers size 240 from the pallet at the four lower corners with the aid of six peo ple or with a fork lifter Set the fork lifter onl...

Page 18: ...l devices fork lifter Set the fork lifter only from the front or rear in the middle of the chamber Do NOT set the fork lifter from the chamber side You can order transport packing for moving or shippi...

Page 19: ...one hour until the chamber has attained ambient temperature and is completely dry In case of a prolonged temporal decommissioning Leave the chamber door open or remove the access port plugs 3 4 Locati...

Page 20: ...r by stacking Damage to the chambers Do NOT place the chambers on top of each other To completely separate the chamber from the power supply you must disconnect the power plug Install the chamber in a...

Page 21: ...of suitable water quality Deionized water from a water treatment installation already existing at the customer s site Conductivi ty from 1 S cm up to a maximum of 20 S cm Water which is in equilibriu...

Page 22: ...he existing hose connection can remain on the freshwater can Figure 7 Freshwater can with closed tap 2 Establish the hose connection to the freshwater can The freshwater hose 2 mm wall thickness is fi...

Page 23: ...nt the hose holders and fix the hose Fix the hose to the hose holders on the chamber rear in a way that it cannot bend 9 7a Can support mounting plate 7b Freshwater can 7c Can support 8 Figure 11 Rear...

Page 24: ...The magnetic support adjustable in height option may only be attached on the front or on the left side of the chamber Do NOT place the freshwater can tap on or above the rear panel of the chamber To...

Page 25: ...ber If necessary the pan can be removed and emptied at any time KBF S 115 KBF S 240 720 1020 Figure 13 Condensate collection pan 4 2 1 KBF S 115 Installation of the condensate collection pan Hang the...

Page 26: ...ith the magnetic holders on the bottom of the chamber Insert the pan in a way that it is flush with the front edge of the chamber and the distance to the right edge of the device is 18 2 cm KBF S 240...

Page 27: ...the VDE directives for Germany We recommend the use of a residual current circuit breaker Pollution degree acc to IEC 61010 1 2 Installation category acc to IEC 61010 1 II CAUTION Danger of incorrect...

Page 28: ...hey are stored also after turning off the cham ber Status icons Temperature values Humidity values Text information Temp Humidity Figure 17 Normal display of the RD4 controller sample values Status ic...

Page 29: ...is blocked and only avail able after entering the correct password Menu Required access level Functions Setpoints User Temperature and humidity set point setting Setting the safety controller Turning...

Page 30: ...ill increase after a delay of about 20 minutes During this period the relative humidity can drop consid erably Warming chambers may release odors in the first few days after commissioning This is not...

Page 31: ...ty controller value 2 C When operating without humidity by activated function Humidity off chap 8 set the humidi ty tolerance range to 0 in order to avoid tolerance range alarms chap 12 7 1 Temperatur...

Page 32: ...tion and dehumidification system With this chamber type the other controller functions are without function The functions are displayed from left to right Example Function 1 Humidity off activated 100...

Page 33: ...word request appears Password request The left two digits are flashing Enter the desired numbers with the arrow buttons Confirm the setting with the OK button Password Password request The right two d...

Page 34: ...ting with the OK button Password User With the arrow down button you can now proceed to enter the Admin password With the Back button you can go back to the Chamber submenu and repeatedly pressing it...

Page 35: ...GUV R 120 or ZH 1 119 issued by the employers liability insurance association for Germany The overtemperature safety controller serves to protect the chamber its environment and the contents from exce...

Page 36: ...controller value chap 10 2 2 With the Back button you can go back to the Safety controller submenu and repeatedly pressing it to Normal display 10 2 2 Setting the safety controller value Required acc...

Page 37: ...fety controller value If the inner chamber temperature has already cooled down below the safety controller value when pressing the OK button the alarm message Safety controller and the Collective alar...

Page 38: ...e the setting Setting the menu language example English The current setting flashes Use the arrow buttons to select the de sired language Confirm the entry with the OK button Language With the arrow d...

Page 39: ...shes Enter the current month with the arrow buttons Confirm the entry with the OK button Date Setting the date year The left two digits are flashing Enter the first two digits of thecurrent year with...

Page 40: ...o Nor mal display 11 5 Function Language selection at restart If the function Language selection at restart is activated menu language date time and temperature unit are checked with every startup of...

Page 41: ...the OK button Chamber address With the arrow down button you can now change to the next parameter display brightness With the Back button you can go back to the Chamber submenu and repeatedly pressin...

Page 42: ...OK button to enable the setting Setting the tolerance range alarm delay The current setting flashes Use the arrow buttons to enter the desired time after which the range alarm shall be triggered Entr...

Page 43: ...humidity tolerance range The current setting flashes Enter the desired humidity range with the arrow buttons Entry range 2 0 r h up to 20 0 r h Confirm the entry with the OK button Humidity range Wit...

Page 44: ...oller class 3 1 Safety controller immediately Temperature sensor defective e g or or immediately Safety controller temperature sensor defective Safety controller sen sor immediately The humidity modul...

Page 45: ...rface e g to con nect them with BINDER s communication software APT COM 3 DataControlSystem option chap 20 1 14 1 Showing the network settings Required access level User The Ethernet submenu offers to...

Page 46: ...e subnet mask exam ple Toggle forth and back with the Back button and the OK button Subnet mask 0 0 0 0 With the arrow down button you can now change to the next parameter standard gateway With the Ba...

Page 47: ...S chamber name BinderRD4 000cd80a281 With the Back button you can go back to the Ethernet submenu and repeatedly pressing it to Normal display 14 2 Changing the configuration of the network settings R...

Page 48: ...ess assignment has been selected chap 14 2 1 Path Normal display Settings Ethernet DNS server Press the OK button to enable the setting Selection of the type of assignment of the DNS server address Th...

Page 49: ...irm the setting with the OK button IP address With the arrow down button you can now change to the enter the subnet mask With the Back button you can go back to the Ethernet submenu and repeatedly pre...

Page 50: ...hernet submenu and repeatedly pressing it to Normal display 14 2 6 Assigning the DNS server address Access to this function is possible if manual IP address assignment chap 14 2 1 or manual DNS server...

Page 51: ...ta is intended for use by BINDER Service It also contains information from the self test func tion The storage rate is fix 1 minute Temperature values are always given out in C Event list Messages reg...

Page 52: ...orage interval With the Back button you can go back to the Data recorder submenu and repeatedly pressing it to Normal display 15 4 Deleting the data recorder When importing a configuration via USB sti...

Page 53: ...tent see chap 15 1 Service data The Service folder is created on the USB stick and can be sent to BINDER Service In addition to the configuration and recorder data it contains further service relevant...

Page 54: ...ss the OK button Export recorder data With the arrow down button you can now change to the next function Function Export service data To write the chamber data from the controller to the USB stick pre...

Page 55: ...e performance and precision of the individual functional systems of the chamber e g heating refrigeration humidification of the chamber The results of the self test are stored in the service recorder...

Page 56: ...n off the chamber while self test is running After an interruption of the voltage supply the self test restarts If desired you can cancel an ongoing self test by deactivating the self test function in...

Page 57: ...humidity control turned off the humidification module cools down After activation it will take up to 10 minutes until the humidification function is fully available again This setting is required whe...

Page 58: ...The humidifying and dehumidifying system is located in the humidity generation module In a cylindrical container with a volume of approx 0 07 liters an electrical resistance heating evaporates water...

Page 59: ...geration system may cause dehumidification of the charging material For error indications concerning water supply and humidity system see chap 13 1 and 23 19 Defrosting at refrigerating operation BIND...

Page 60: ...a programmable measuring interval and permits storing up to 64000 measuring values Reading out is done with the Data Logger evaluation software You can give out a combined alarm and status protocol di...

Page 61: ...es void if maintenance work is conducted by non authorized personnel Have conducted regular maintenance work on the steam humidifier at least once a year The operating behavior and the maintenance int...

Page 62: ...Before cleaning turn off the chamber at the main power switch and dis connect the power plug Completely dry the chamber before turning it on again 21 3 1 Cleaning Disconnect the chamber from the power...

Page 63: ...urface protection perform cleaning as quickly as possible After cleaning completely remove cleaning agents from the surfaces with a moistened towel Let the chamber dry Soapsuds may contain chlorides a...

Page 64: ...NDER GmbH With every decontamination method always use adequate personal safety controls In case of contamination of the interior by biologically or chemically hazardous material there are two possibl...

Page 65: ...ckaging in such a way that it can be easily recog nized or be recorded clearly in the delivery documents For security reasons we cannot accept a chamber delivery if it does not carry an authorization...

Page 66: ...or contact BINDER service who will organize taking back and disposal of the chamber according to the German national law for electrical and electronic equipment Elektro und El ektronikger tegesetz Ele...

Page 67: ...e They must not be disposed of at public collecting points The chambers bear the symbol for the marking of electrical and electronic equipment manufactured placed on the market in the EU after 13 Augu...

Page 68: ...n from the cham ber A chamber from which all toxic substances or sources of infection cannot be safely removed must be considered as special waste according to national law Dispose of it accordingly T...

Page 69: ...t too low Acknowledge the alarm on the controller Check temperature setpoint setting If appropriate select suitable safety controller value chap 10 2 Safety controller chap 10 2 defective Contact BIND...

Page 70: ...y Humidity control turned on Turn off humidity control chap 8 Acknowledging the alarm does not cancel the alarm state Cause of alarm persists Remove cause of alarm If the alarm state continues contact...

Page 71: ...o each other in order to permit circulation between them and thus obtain a homogenous distribution of temperature and humidity 24 4 KBF S technical data Chamber size 240 720 Exterior dimensions Width...

Page 72: ...h r h 1 5 1 5 at 40 C 104 F 75 r h r h 1 5 1 5 Recovery time after doors were open for 30 s at 25 C 77 F 60 r h minutes 5 16 at 40 C 104 F 75 r h minutes 11 17 Electrical data model versions KBFS240 2...

Page 73: ...DIN 12880 2007 DCT refrigerating system with refrigerant R134a Microprocessor controlled humidifying and dehumidifying system see diagram for humidity range Sizes 240 720 Four castors 2 lockable 2 rac...

Page 74: ...iters 0 36 cu ft of which 7 liters 0 25 cu ft can be used 6011 0192 Standard holder for can support freshwater can 4022 0379 Standard can support for freshwater can 4021 0746 BINDER Pure Aqua Service...

Page 75: ...KBF S E6 08 2018 page 75 88 24 7 Dimensions Dimensions size 240...

Page 76: ...KBF S E6 08 2018 page 76 88 Dimensions size 720...

Page 77: ...KBF S E6 08 2018 page 77 88 25 Certificates and declarations of conformity 25 1 EU Declaration of Conformity...

Page 78: ...KBF S E6 08 2018 page 78 88...

Page 79: ...KBF S E6 08 2018 page 79 88...

Page 80: ...KBF S E6 08 2018 page 80 88 25 2 Certificate for the GS mark of conformity of the Deutsche Gesetzliche Unfallversicherung e V German Social Accident Insurance DGUV...

Page 81: ...KBF S E6 08 2018 page 81 88...

Page 82: ...KBF S E6 08 2018 page 82 88 26 Product registration...

Page 83: ...egt bevor das Ger t Bauteil eintrifft Eine weitere Ko pie soll dem Ger t Bauteil beigef gt sein Ggf ist die Spedition zu informieren Incomplete information or non conformity with this procedure will i...

Page 84: ...s substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstand...

Page 85: ...entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with r...

Page 86: ...time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240V Si...

Page 87: ..._______________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list under...

Page 88: ...all damages that are a consequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name ____...

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