Bike-Lift R-001 350/17 Page 1 Use And Maintenance Manual Download

Page: 1 / 40

Operating manual No.

057-2-6-0005-R0

Version 2021

Page 1

EC Use and Maintenance Manual

Scissor lifting platform

Racing 350

Model

Version



R-001 350/17

FOOT PUMP



R-002 350/17

COMPRESSED AIR PUMP



R-003 350/17

ELECTRO-HYDRAULIC PUMP



R-004 350/17

ELECTRONIC WITH REMOTE CONTROL

Bike-Lift EUROPE s.r.l.
via Don Milani, 40/42
43012 Sanguinaro di Fontanellato (PARMA)

–

Italy

Website:

www.bikelifteurope.it

E-mail:

[email protected]

Summary of Contents for R-001 350/17

Page 1: ...rm Racing 350 Model Version R 001 350 17 FOOT PUMP R 002 350 17 COMPRESSED AIR PUMP R 003 350 17 ELECTRO HYDRAULIC PUMP R 004 350 17 ELECTRONIC WITH REMOTE CONTROL Bike Lift EUROPE s r l via Don Milani 40 42 43012 Sanguinaro di Fontanellato PARMA Italy Website www bikelifteurope it E mail info bikelifteurope it ...

Page 2: ...chine name 10 2 2 Machine identification 10 2 3 Machine description 11 2 4 Intended use 12 2 5 Technical specifications 13 3 Safety section 14 3 1 Environmental working values 14 3 2 Sound level 14 3 3 Residual risks 14 3 4 Operator protections 15 3 5 Safety systems 15 3 6 Pictograms 16 4 Transport and handling section 17 4 1 Transport handling and storage 17 4 2 Packaging and transport 17 4 3 Unl...

Page 3: ...IR PUMP element code 002 24 7 3 3 ELECTRO HYDRAULIC PUMP element code 003 24 7 3 4 ELECTRONIC WITH REMOTE CONTROL element code 004 R 24 8 Maintenance section 26 8 1 Lubrication 26 8 2 Bleeding of the hydraulic circuit 26 8 3 Piston replacement 27 8 4 Cleaning 28 8 4 1 Initial cleaning 28 8 4 2 General cleaning of the machine 28 8 4 3 Cleaning of the work areas 29 8 5 Problems and remedies 29 8 5 1...

Page 4: ...against humidity in order not to compromise its durability over time Deliver the Manual to any other user or subsequent owner of the Machine Workers in charge of using this machine must have all the necessary information and must receive proper training The manual and relative documentation are confidential by law with the prohibition of reproduction or transmission to third parties without receiv...

Page 5: ...uthorization of the manufacturer 1 3 Warranty Bike Lift Europe s r l will not be held responsible for inconveniences breakages accidents etc due to lack of knowledge or failure to apply the procedures specified in this Manual The same applies to the execution of modifications changes or for the installation of accessories not previously authorized 1 3 1 Warranty conditions Bike Lift Europe s r l g...

Page 6: ...recommended to specify exactly the following data Model and serial number of the machine Code number and part name Required quantity Shipping means address and telephone number For replacements use only genuine spare parts Do not wait until the components are completely worn before replacing them CAUTION THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH THE SHIPPING COSTS We recommen...

Page 7: ...nction Lifting of motorcycles for vehicle maintenance operations Complies with the essential safety requirements of the following Directives 2006 42 EC Machineries Directive 2014 30 EU Electromagnetic Compatibility EMC Complies with the requirements of the following Harmonized Standards UNI EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment and risk reduction UNI EN...

Page 8: ...tion UNI EN 349 1993 A1 2008 Safety of machinery Minimum spaces to avoid the crushing of body parts UNI EN ISO 13850 2008 Safety of machinery Emergency shutdown Design principles EN 1493 2010 European standard on vehicle lifting platforms EN 60204 1 2016 Directive on the state of the art for the design and construction of the electrical equipment of machines including the switchboard connected to ...

Page 9: ...ility of competent personnel SYMBOLS MEANING Yellow triangle pictogram generally indicates a Warning Risk e g risk of high temperatures risk of crushing the hands BLUE round pictogram generally indicates an Obligation for example the obligation to wear certain PPE goggles or the Obligation to read the User Manual Round red Prohibition pictogram indicates in general a Prohibition for example person...

Page 10: ... platform indicated on the cover 2 2 Machine identification The identification data of the machine are indicated on the plate placed on the structure and shown in the attached declaration of conformity Refer to these details for ordering spare parts and for any kind of contact with the Manufacturer It is absolutely forbidden for the user to remove or alter this plate Any modification or removal of...

Page 11: ...re 2 Model of a lifting platform an elevating work platform red a base that can be anchored to the ground blue a scissor lift system consisting of two crossed X shaped legs green handled by a hydraulic cylinder equipped with a parachute valve The fall protection system shown in yellow in the following figure consists of a mobile anchoring bar with automatic coupling that prevents the accidental de...

Page 12: ...rk in proper lighting conditions and wear clothes and protections appropriate to the task performed typical activity of mechanical workshop The working position of the operator during the ascent and descent phases is in the area around the machine at the safety distance allowed by the cable length of the control panel It is absolutely forbidden to lift motorcycles while leaning on the side kicksta...

Page 13: ...Total space of the lifting platform 200x84 cm Ascent ramp size 62x44 5 cm Total space of the lift 210x84 cm Weight 150 kg The following additional data are available depending on the type of handling 2 5 1 1 RACING 350 R 002 350 17 AIR PUMP AIR HYDRAULIC PARAMETER VALUE Air pressure 7 10 Bar Air consumption 300 Lt Min 2 5 1 2 RACING 350 R 003 350 17 ELECTRO HYDRAULIC CONTROL UNIT PARAMETER VALUE A...

Page 14: ...of professional operators and specialized technicians in compliance with the requirements of Machinery Directive 2006 42 EC and subsequent updates Operators must be in full possession of all physical and mental abilities during the performance of their tasks on the machine they must not for example be under the influence of sedatives drugs or alcohol Before carrying out the work the Operators must...

Page 15: ...ystem The lifting piston has a parachute valve that locks the cylinder in case the oil cable is blanked Before starting any type of work on the motorcycle lifting platform the operator must wear appropriate personal protective equipment PPE such as gloves and safety footwear Always wear work clothing normally used in the mechanicalworkshop activity In order to make the machine safe during the asce...

Page 16: ...tform The machine must always be operated by only one Operator Once the motorcycle is loaded on the lifting platform place it in a vise or use the rear kickstand then fasten it firmly to the openings and the wheel lock by using a belt GIVEN THE BEARING VALUE INDICATED ON THE PLATE Do not exceed the load capacity of the lifting platform Use it only to lift objects Do not modify the lifting platform...

Page 17: ...l screws In addition to the lifting platform the package also contains the ascent ramp Figure 4 1 and the wheel lock tube Figure 4 2 Figure 4 Lifting platform model The machine is tested and in perfect condition AT CUSTOMER S REQUEST AND IN ORDER TO AVOID DAMAGE TO THE LIFTING PLATFORM DURING TRANSPORT AND HANDLING A WOODEN CASE PACKAGING IS ALSO AVAILABLE WHICH HAS AN ADDITIONAL COST COMPARED TO ...

Page 18: ...n on the delivery note is actually present Make sure the parts of the machine have not been damaged during transport and notify within 5 days of receipt any damage to the Carrier by REGISTERED LETTER and notify Bike Lift Europe s r l by presenting photographically documented evidence 4 5 Storage Pending to be unpacked and installed the machine must be stored in a suitable environment in order not ...

Page 19: ...r structures The ascent descent ramp must be positioned so that the bike can be easily lifted The ramp must not be directed towards an obstacle that is too close to the motorcycle lifting platform CAUTION It is absolutely forbidden to position the lifting platform on bumpy or inclined ground Bring the machine to the place of installation by using a mechanical lift unpack it and place it in the cho...

Page 20: ... damage to the mechanical structures The mechanical safeties previously described are functioning The connecting pipe between the pump and the hydraulic cylinder does not have any cracks and is in good condition All the seegers placed on the pins are installed correctly In the versions equipped with electro hydraulic pump also check that The electric cable and plug protections not supplied but to ...

Page 21: ...parts by proceeding to the opposite of what is described in the Installation chapter For the lifting modes and the relative specific safety precautions refer to the Transport Handling and Storage chapter 6 3 Scrapping The dismantling operations of the machine must be carried out in total safety by using the protections At the end of the machine s life it is necessary to proceed to the proper disma...

Page 22: ...ift the load before making sure it is firmly fastened to the platform with belts Always check during lifting that the load does not slope and unbalance During the ascent descent phase the operator is required to distance from the lifting platform according to the length allowed by the control panel cable Proceed with the lifting operation of the structure according to the following depending on th...

Page 23: ...rcycle kickstand and lower it using the brakes to stop the stroke 7 3 Lifting types 7 3 1 HYDRAULIC FOOT PUMP element code 001 The hydraulic foot pump Figure 6 allows generating a pressurized oil flow rate Figure 6 Hydraulic foot pump The operation is very simple press the foot pedal repeatedly making it move alternately from top to bottom to generate hydraulic pressure By stopping the action on t...

Page 24: ... s r l GHIBLI model 7 3 3 ELECTRO HYDRAULIC PUMP element code 003 Lifting takes place using the button panel connected to the hydraulic pump Figure 8 button panel with magnet for the ascent descent control The button panel is equipped with two buttons with maintained action that allow the ascent and descent Once the controls are released the lifting platform stops instantly The button panel is equ...

Page 25: ...sing a remote control connected to the hydraulic pump via a remote control radio receiver Figure 9 remote control button panel with maintained action control The remote control is equipped with two buttons with maintained action that allow the ascent and descent Once the controls are released the lifting platform stops instantly ASCENT DESCENT ...

Page 26: ...pump Putting into service If necessary add hydraulic oil to the pump by using the special level plug Use MOTOREX COREX HLF D 32 hydraulic oil or equivalents 8 1 Lubrication Check and grease the scissor sliding guides frequently Lubricate the pins and moving parts at least once a month In case of continuous use lubricate every 15 days The pins are fitted with a central hole to facilitate greasing o...

Page 27: ...nscrewing the support screws the pin top and the oil tube bottom Figure 10 hydraulic piston 5 The piston is replaced by tightening the screws and pin and reconnecting it with the hydraulic circuit 6 Keep the ascent button pressed for as long as necessary for the piston to re fill and start the lifting operation 7 Then proceed with the operation of bleeding the hydraulic circuit Paragraph 8 2 Pisto...

Page 28: ...al The operator s standing areas Dispose the liquids and consumables used in the appropriate landfills according to the legislation of the Country The cleaning of the lifting platform can be carried out by personnel without specific technical skills who however know the main characteristics of the machine in order to avoid dangerous situations 8 4 2 General cleaning of the machine Perform the gene...

Page 29: ... the work the probable causes that determine them and the possible remedies to be taken to eliminate them are listed below When implementing the suggested remedy always follow the instructions described in the Instructions to which the remedy refers Bike Lift Europe s r l will solve all the problems that cannot be eliminated by means of the attached instructions The motor housing Figure 11 that ac...

Page 30: ...load does not move Excessive load Reduce the load The oil does not circulate properly Make sure there are no blocks in the pipes and the cylinder is not faulty The piston retracts even if the unloading pedal is not pressed Oil leak in the hydraulic system Check the leak in the system and repair it Internal pump failure Check the leak in the pump and contact the manufacturer The piston does not ret...

Page 31: ...Operating manual No 057 2 6 0005 R0 Version 2018 Page 31 EN Oil plug Figure 9 Foot pump external supply check the attached manual ...

Page 32: ...mp does not reach maximum pressure Air pressure too low Check that the supply pressure air is between 6 and 10 bar Internal safety valve outside calibration Contact the manufacturer Oil leak in the main system Check for leakage and repair where necessary The pump goes under pressure but the load does not move Excessive load Reduce the load The oil does not circulate properly Make sure there are no...

Page 33: ...Operating manual No 057 2 6 0005 R0 Version 2018 Page 33 EN Piston inlet connection Air inlet connection inside the pump Figure 13 compressed air pump ...

Page 34: ...ts temperature Operating on the button panel the motor runs but the lift does not rise Oil level in the pump too low Remove the casing of the pump and check the oil level through the plug Figure 14 If the level is too low add ISO VG 10 hydraulic oil Hydraulic pump problems Contact the dealer or Bike Lift Europe s r l Operating on the button panel the motor does not run The emergency stop red butto...

Page 35: ... on the button panel by turning it clockwise No voltage Check the mains connection plug Improper operation of the button unit on the button panel Replace the button unit Problems with the solenoid valve which controls the descent of the pump Replace the solenoid valve Figure 14 IN CASE OF POWER FAILURE USE THE SAFETY VALVE WHICH CAN BE OPERATED MANUALLY BY TURNING IT COUNTERCLOCKWISE TO ALLOW THE ...

Page 36: ...Operating manual No 057 2 6 0005 R0 Version 2018 Page 36 EN 9 Accessories RACING 350 BASIC EQUIPMENT PARAMETER VALUE Motorcycle wheel stop 1 pc Ascent ramp 1 pc Objects support side 2 pcs ...

Page 37: ...Operating manual No 057 2 6 0005 R0 Version 2018 Page 37 EN SPARE PARTS TECHNICAL DRAWINGS 9 1 RACING 350 ...

Page 38: ...Operating manual No 057 2 6 0005 R0 Version 2018 Page 38 EN ...

Page 39: ...Operating manual No 057 2 6 0005 R0 Version 2018 Page 39 EN ...

Page 40: ...NOTES Operating manual No 057 2 6 0001 R0 Version 2017 ...

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