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11

BIJUR DELIMON INTERNATIONAL

     

OPERATORS MANUAL

 

CLP

     36917 r#1

Electrical Connections

All wiring labels are adhered to the underside of the motor cover of the CLP. For Options Y & Z, external labels may be found overhead the 
connectors. The wiring diagram labels and the external connector labels for all the available options are given in the next section.

The electrical connections will be made, based on the configuration of CLP ordered. 

Firstly, Options X, Y or Z will dictate whether you connect via external connectors or simply run cable through external cable glands and into 
the pump.  The DC supply should be derived from a suitable and safety approved supply.

OPTION

POWER INPUT

CYCLE SWITCH INPUT

X

Wire directly into pump via M18 Cable Glands (Cable 

used should be of industrial quality of diameter 

6…10mm)

Wire directly into pump via M16 Cable Glands (Cable 

used should be of industrial quality of diameter 

4…8mm)

Y

Use DIN 43650-A Connector for Power + Fault 

Signal. (See Accessories, electrical Cords for 

appropriate connecting cable)

Wire directly into pump via M16 Cable Glands (Cable 

used should be of industrial quality of diameter 

4…8mm)

Z

Use DIN 43650-A Connector for Power + Fault 

Signal (See Accessories, electrical Cords for 

appropriate connecting cable)

Use M12x1 Connector for Cycle Switch Signal Input 

(See Accessories, electrical Cords for appropriate 

connecting cable)

Secondly, Options F and G will dictate whether you are simply wiring to an internal terminal strip or to an integrated controller.

OPTION

DESCRIPTION

DETAILS

F

Internal Terminal Strip

14-way specially designed terminal board. 

1. Earth + Terminals 1 to 13 clearly marked

2. Terminals 1-3 Connected Internally (+)

3. Terminals 5-7 Connected Internally (-)

4. Terminals 8-13 dedicated to level cycle switch

5. Terminals 9-10 may be connected by re-orientating jumpers 
on the board (as shown on the board)

G

Integrated Controller

Microprocessor based controller.

1. 12-way terminal strip on top, clearly marked

2. Terminals 1-2 for incoming power (+ and – respectively)

3. Terminals 3-4 for motor

4. Terminal 5 for Low Level Switch Input

5. Terminal 9 for Cycle Switch Input

6. Terminal 12 for Fault Relay Common

7. Terminal 10 and 11 for N/C and N/O Fault respectively

8. Terminal 7 for +vdc supply to a powered switch

9. Terminal 6,8 for -vdc supply to all switches

Note:

+

+

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this+unit.+This+be+
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Summary of Contents for CLP

Page 1: ...Operators Manual Cartridge Lube Pump 36917 r 1 ...

Page 2: ...ple Cartridge options Compact rugged design Minimal maintenance required 120 bar 1740psi operating pressure with internal relief valve Low Level Switch User friendly Integrated Controller available Extremely silent in operation Operation A combined motor gearbox unit drives an eccentric mechanism which in turn operates a reciprocating piston This action creates a suction and a pressure stroke disp...

Page 3: ...d or M12 Connector Other PG7 Port Technical Data General Cartridge Type Option A Type A 400g Universal Cartridge 14 ounce cartridge Option B Type B 400g Threaded Cartridge Option C Type C 500g Threaded Cartridge Lubricant Up to NLGI 2 Max working Pressure 120 bar 1740 psi Flow Rate 8cc min Outlet Port G1 4 right hand side of pump 1 alternate outlet bottom of pump Operating temperature 20 C to 50 C...

Page 4: ...or for Cycle Switch Options M Mobile Finish Baseplate Protection Protective Gaurd included with Cartridge Option B only N None Example To order a Cartridge Lube Pump 24VDC that uses standard 14oz grease cartridges controller with cable gland connectors and a Mobile Finish use Part CLP A2GXM Cartridge Lube Pump with Type A 400g 14 ounce cartridge P N CLP A2GZN Cartridge Lube Pump with Type B 400g M...

Page 5: ... CLP and should assist in deciding which type of cartridge to use for your particular application Type A Type B Type C Global Availability Yes Yes in EU Not so popular in US as yet Popular in EU Not in US as yet In built Protection of Cartridge Yes No No Speed of Replacement Quick 30 40 seconds Instant 10 seconds Instant 10 seconds Effort of replacement Mechanical Effort Required to withdraw rod M...

Page 6: ...c installation Use of flat locking washers is also recommended Mounting hardware brackets is not provided In identifying the appropriate location for the CLP care should be given to 1 Overhead clearance necessary for replacement of cartridges particularly of the Type A cartridge Refer to the Technical Data section for clearance dimensions necessary for the various cartridge types 2 Ease of Access ...

Page 7: ... base of the CLP to provide the necessary seal on the gasket underneath Orientation of the thread adaptor after installation is not important 2 Unscrew outlet cap from Lube Shuttle cartridge and discard cap carefully 3 Gently apply pressure to the follower cap to bring grease out flush to the head of the cartridge 4 Invert the cartridge and carefully thread into adaptor of CLP 5 Continue threading...

Page 8: ...Unscrew the gun barrel assembly from the CLP 2 Retract rod fully 3 Withdraw empty cartridge and discard carefully 4 Carry out the steps outlined in Loading a Cartridge for Type A 5 For Controller models the R button must be pressed to resume CLP operation Type B 1 Unscrew the cartridge from the CLP 2 Discard empty cartridge carefully 3 Carry out the steps outlined in Loading a Cartridge for Type B...

Page 9: ...main line tubing are charted below along with the pressure drop across them For the tail tube tube from divider valve to the lubrication point we recommend the p n 731002173 As a rule of thumb you should consider 10 bar 145psi pressure drop for every meter 3 28 ft of tail tube Example With a system with 3m 9 84 ft of main line p n AF240 34962 and a 6 outlet divider block where the max tube length ...

Page 10: ...RS MANUAL CLP 36917 r 1 Pump Connections 4 3 1 2 5 Item No Description 1 G1 4 Outlet Port 1 4BSPP 2 G1 4 Outlet Port 1 4BSPP Alternate location Only 1 can be used 3 Relief Valve Assembly Including Pin 4 Bleed Valve Assembly 5 Pressure Gauge ...

Page 11: ...Signal See Accessories electrical Cords for appropriate connecting cable Use M12x1 Connector for Cycle Switch Signal Input See Accessories electrical Cords for appropriate connecting cable Secondly Options F and G will dictate whether you are simply wiring to an internal terminal strip or to an integrated controller OPTION DESCRIPTION DETAILS F Internal Terminal Strip 14 way specially designed ter...

Page 12: ...ATIONAL OPERATORS MANUAL CLP 36917 r 1 Wiring NO CONNECTORS OPTION X TERMINAL STRIP MODELS OPTION F CLP A _ F X _ and CLP B_F X_ CLP C_F X _ NO CONNECTORS OPTION X CONTROLLER MODELS OPTION G CLP A_GX_ and CLP B_GX_ CLP C_GX_ ...

Page 13: ...MON INTERNATIONAL OPERATORS MANUAL CLP 36917 r 1 Wiring DIN CONNECTOR OPTION Y TERMINAL STRIP MODELS OPTION F CLP A_FY_ and CLP B_FY_ CLP C_F Y _ INTERNAL WIRING CONNECTOR PIN OUTS CONNECTOR PIN OUTS INTERNAL WIRING ...

Page 14: ...4 BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL CLP 36917 r 1 Wiring DIN CONNECTOR OPTION Y CONTROLLER MODELS OPTION G CLP A_GY_ and CLP B_GY_ CLP C_GY_ INTERNAL WIRING INTERNAL WIRING CONNECTOR PIN OUTS ...

Page 15: ...N INTERNATIONAL OPERATORS MANUAL CLP 36917 r 1 Wiring DIN M12 CONNECTOR OPTION Z TERMINAL STRIP MODELS OPTION F CLP A_FZ_ and CLP B_FZ_ CLP C_FZ _ INTERNAL WIRING CONNECTOR PIN OUTS CONNECTOR PIN OUTS INTERNAL WIRING ...

Page 16: ...BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL CLP 36917 r 1 Wiring DIN M12 CONNECTOR OPTION Z CONTROLLER MODELS OPTION G CLP A_GZ_ and CLP B_GZ_ CLP C_GZ_ INTERNAL WIRING INTERNAL WIRING CONNECTOR PIN OUTS ...

Page 17: ...tion cycle Manual Override With the controller energized press the R key to initiate a lubrication cycle Program Review To review the preset data press the S key repeatedly with the controller energized To return to operating condition display press R key or release S key for 5 seconds Fault Alarm In any alarm condition e g low level low pressure etc the pump will not be able to operate and the al...

Page 18: ...readout Possible causes for this type of alarm could be pump malfunction divider valve malfunction broken supply line or blocked supply line or feed line Example 1 Configure CLP for Timer Mode 30 seconds on and 4 hours off o Open protective flap on motor cover to access the programming keys o Hold down the S and R keys until the d mode is flashing o Jog the key until 1 is flashing and hit the S ke...

Page 19: ...shing and hit the key o Jog the key until 2 is flashing and hit the key o Jog the key until 1 is flashing and hit the S key Value of 120 seconds now saved for monitor time o Jog the key until 0 is flashing and hit the key o Jog the key until 6 is flashing and hit the key o Successively set the next 2 digits to 0 o Hit the S key value of 60 now saved to enter FC mode o Jog the key until 2 is flashi...

Page 20: ...FnO To enter Advance Setup Mode Fault Conditions EELL Low Level Switch activated All Modes Check and replace cartridge Hit R to resume lubrication once more see page 8 EEcY Monitor time out Mode d3 Progressive Cycle switch did not activate within monitor time EE Internal memory failure Checked at power up No recovery Turn off power and try again If problem persists replace control LLPP Green LED L...

Page 21: ...al AR5045 Needs Adapter AR351 Seal AR5045 ELECTRIC CORDS POWER SIGNAL BDI P N DESCRIPTION LENGTH DIN402U75 Cord Pre Moulded 4 pin Connector to DIN EN 175301 803 2m DIN405U75 Cord Pre Moulded 4 pin Connector to DIN EN 175301 803 5m DIN410U75 Cord Pre Moulded 4 pin Connector to DIN EN 175301 803 10m CYCLE SWITCH M123S05U34EXT M12 Extension Cord Pre moulded 3 pin Straight Connector to IEC 61076 2 101...

Page 22: ... TUBING HOSE BDI P N DESCRIPTION SIZE 731002173 Tubing Polyamide Black 120 bar 6mm x 3mm AF240 34962 Hose Thermoplastic 240 bar 8 4mm x 4mm AF152 34964 Hose Rubber Reinforced 140 bar 14 4mm x 6 2mm HOSE ENDS AR1532 Straight Used with AF240 34962 6mm AR510 Straight Used with AF152 34964 8mm AR1532C Straight for PTC fitting Used with AF240 34962 6mm AR1736 Elbow Used with AF240 34962 6mm AR1736C Elb...

Page 23: ...7 Motor Gearbox Assembly 12 VDC 70949 12 24 VDC 70949 24 8 Ring Gasket 70984 9 Level Switch Assembly Option A B 70970 10 Level Switch Assembly Option C 71520 11 Outlet Plug Alternate Outlet AR1255 12 Elec Conn DIN Options Y Z 70964 13 Elec Conn M12 Options Z 71712 14 Cable Gland Assembly Large 71659 15 Cable Gland Assembly Medium 71519 16 Cable Gland Assembly Small 71683 17 Pressure Gauge 71524 18...

Page 24: ...eters 143 5 390 306 324 355 8 5 x2 10 271 305 136 288 322 OPTION B OPTION C OPTION A STANDARD OUTLET ALTERNATE OUTLET PRESSURE GAUGE OPTION X RELIEF VALVE BLEED PLUG ASSEMBLY CABLE GLAND SMALL CABLE GLAND LARGE CABLE GLAND MEDIUM DIN CONN M12 PG7 PLUG LOW LEVEL OPTION A B LOW LEVEL OPTION C BOTTOM VIEW ...

Page 25: ...pump Every 2 years remove the sump cover underneath the pump 1 Check security of motor gearbox screws and retighten as necessary 2 Check for wear of the connecting rod mechanism and that pins clips are present 3 Check security of lock nut and retighten as necessary 4 Re apply grease on both pivot points once more of the connecting rod 5 Check sump gasket still intact replace as necessary 5 1 3 4 2...

Page 26: ...displayed on controller No pressure switch signal received by controller D2 mode has inadvertently been set Check and change to either D1 timer or D3 cycle switch mode Motor On but Not Pumping Air in system Open bleed screw with 3mm hex key and bleed until a clear line of grease appears once more Close bleed screw once more Air Pocket in Cartridge On a rare occasion a cartridge may have an air poc...

Page 27: ...27 BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL CLP 36917 r 1 Notes ...

Page 28: ...D Bijur Lubricating Ireland Limited Gort Road Ennis County Clare 353 6568 21543 TEL 353 6568 29667 FAX CHINA Nanjing Bijur Machinery Products Ltd 9 Hengtong Road Nanjing Xingang Economic Technical Development Zone Nanjing 210038 86 25 85801188 TEL 86 25 85802288 FAX INDIA Bijur Delimon India Private Limited H Block A 56 1 M I D C Pimpri Pune 411018 Maharashtra 91 2032319149 TEL 91 2027451725 FAX F...

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