Big Joe PDBB-20-T12 Operation, Maintenance, Repair Parts List Download

Page: 80 / 114

11-8

901357

Figure 11-5 Transmission, Motor and Brake Assy

R6208

INDEX

NO.

PART

NO.

PART NAME

NO.

REQD.

—

506162

TRANSMISSION, MOTOR AND
BRAKE ASSY

901775

. ELECTRIC BRAKE

901776

. . BOLT

901777

. . MAGNET BODY ASSEMBLY

901778

. . ROTOR

901779

. . FRICTION PLATE

901780

. . DUST RING

—

. MOTOR (

FIGURE 11-19

)

901781

. SCREW, SOCKET HEAD,

M8 X 20-10.9

901782

. WASHER A8,4

901783

. O-RING, 65 X 2,5

901784

. KEY, WOODRUFF, 3 X 5

901785

. PINION

901786

. NUT, SLOTTED, M12 X 1,5

901790

. TRANSMISSION

901787

. SEAL RING

901788

. OIL FILLER PLUG, M14 X 1,5-5,8

901789

. OIL DRAIN PLUG, M14 X 1,5-PM

506161-01

. WHEEL ASSY

901721

. LUG NUT

901720

. WASHER

INDEX

NO.

PART

NO.

PART NAME

NO.

REQD.

Summary of Contents for PDBB-20-T12

Page 1: ...ig Joe Manufacturing Company Des Plaines IL 60018 MANUAL NO 901357 Rev C 12 08 06 PDBB 20 T12 POWER DRIVE INTERMEDIATE LIFT TRUCK Serial Number 375067 and Higher Operation Maintenance Repair Parts Lis...

Page 2: ......

Page 3: ...ING AND ADJUSTMENT 5 3 5 4 CONTROL HEAD SWITCH REPLACEMENT 5 3 5 5 SPEED CONTROL SWITCH RETURN SPRING REPLACEMENT 5 3 5 6 STEERING ARM RETURN SPRING ADJUSTMENT 5 4 5 7 STEERING ARM RETURN SPRING REPLA...

Page 4: ...TRANSMISSION MOTOR BRAKE ASSEMBLY 6 5 7 1 TRANSMISSION MOTOR BRAKE ASSEMBLY 7 1 7 2 PIVOT TUBE REMOVAL TOOL 7 1 7 3 PIVOT TUBE AND TRANSMISSION ASSEMBLY 7 2 7 4 LOAD WHEELS 7 4 8 1 ELEVATION SYSTEM 8...

Page 5: ...NTHLY AND QUARTERLY INSPECTION AND SERVICE CHART 3 1 3 2 RECOMMENDED LUBRICANTS 3 3 3 3 LUBRICATION DIAGRAM 3 4 3 4 LUBRICATION CHART 3 4 4 1 TROUBLESHOOTING CHART 4 1 4 2 FAULT RECOVERY EXCEPTIONS 4...

Page 6: ...hen operating on ramps travel slowly and do not angle or turn Travel with lifting mechanism or load downhill Do not overload truck Trucks are designed to handle loads up to 650 pounds at a 19 load cen...

Page 7: ...y years of dependable service from your Big Joe lift truck The model number will be found on the Figure 1 1 along with the serial number lifting capacity and load center 1 2 GENERAL DESCRIPTION Maximu...

Page 8: ...ing up Travel disconnect switch to restrict movement when platform is raised above the preset limit All control functions automatically return to OFF when released Externally accessible quick disconne...

Page 9: ...901357 1 3 Figure 1 2 PDBB 20 T12 LIFT TRUCK R6214...

Page 10: ...1 4 901357 NOTES...

Page 11: ...arn of work by elevated personnel Avoid overhead wires and obstructions Personnel are to remain on the platform floor Use of railings planks ladders etc on the platform for pur pose of achieving addit...

Page 12: ...plate etc are in good condition and legible Horn Check that horn sounds when operated Steering Check for binding or looseness in steering arm when steering Travel controls Check that speed controls on...

Page 13: ...901357 2 3 Figure 2 1 Sample of Operator Check List R6201...

Page 14: ...ed Pressing the upper portion of the speed control governs the three reverse speeds in the same manner 2 4 3 Driving and Stopping Procedures The following procedure describes driving and stop ping the...

Page 15: ...nance group for adjustment 2 7 LIFT LOWER STOP CONTROL The LIFT LOWER STOP pushbuttons on the platform are used raise and lower the platform at a fixed rate of speed Proceed as follows to raise and lo...

Page 16: ...2 6 901357 NOTES...

Page 17: ...n placing a battery on charge Proceed as follows 1 Park truck at charging station with platform low ered and key switch off 2 Check the condition of the AC cord the battery connector and battery cable...

Page 18: ...complete after 18 hours of charging This time out condition is indicated by the green LED flashing off and on and it indi cates a fault condition which should be inves tigated This will occur if the c...

Page 19: ...3 5 LIFT CHAIN MAINTENANCE Fully raise and lower platform while observing chains as they move over all chain sheaves Ensure chain is aligned and tracking properly and all links are pivoting freely Wit...

Page 20: ...s Gun No 2 Pressure lubricate 3 Load Wheels Gun No 2 Pressure lubricate 4 Mast rollers Gun No 2 Use point adapter for Female grease fitting 5 Outer and inner mast Brush No 2 Full length of channel whe...

Page 21: ...ctive transistor controller Refer to Paragraph 4 3 TROUBLE WITH LIFTING OR LOWERING Check hydraulic oil level Before further troubleshooting fill hydraulic reservoir so that oil is to FULL mark on dip...

Page 22: ...lic pump oil filter and lift control valve Repair or replace Load will not hold b Worn lift cylinder packing Replace cylinder packing Platform creeps downward under load when in a raised position Leak...

Page 23: ...least 50 VAC verify the transformer secondary terminals as follows a Verify 25 VAC from blue wire to each white wire b Verify 50 VAC from the white wire to white wire c If these voltages were not ind...

Page 24: ...g certain performance values of the controller The programmer Part Number 005472 02 is available through your Big Joe dealer If you require dealer location information contact Big Joe Manufac turing C...

Page 25: ...ing to the forward reverse switches for ward reverse contactors and motor The motor should run proportionally faster with increasing throttle If not refer to Paragraph 4 3 7 5 If you are using a progr...

Page 26: ...l faults such as overtemperature are cleared as soon as operation is brought within range Non operational faults such as a throttle fault usu ally require the brake or keyswitch to be cycled after the...

Page 27: ...eshooting Chart LED CODE PROGRAMMER LCD DISPLAY EXPLANATION POSSIBLE CAUSE 1 2 HW FAILSAFE hardware fail safe error 1 Controller defective 1 3 M SHORTED M output shorted 1 M output shorted to ground 2...

Page 28: ...1 Direction contactor coil open 2 Direction contactor coil missing 3 Shunt field open 4 Wire to shunt or direction contactor open 4 1 LOW BATTERY VOLTAGE low battery voltage 1 Battery voltage 16 volts...

Page 29: ...901357 4 9 NOTES...

Page 30: ...NNECTOR MOTOR ASSEMBLY PUMP PUMP ENGAGEMENT SWITCH LOWERING BUZZER RMT PLUG RMT RECPT PLATFORM E P D ENCLOSURE E P D ENCLOSURE BRAKE ELECTRIC BLUE WHITE BLACK RED WHITE UPPER THERMISTER POS NEG 7 POS...

Page 31: ...8 9 10 11 12 13 14 15 1 2 3 4 3 7 7 8 9 10 11 12 3 6 6 3 12 11 10 9 8 7 7 3 4 3 2 1 12 11 10 9 8 7 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 7 3 4 1 2 3 11 12 11 13 2 1 10 F2 NEG REV FWD 10 F1 10...

Page 32: ...NTROL STATION BATTERY CONNECTOR MOTOR ASSEMBLY PUMP PUMP ENGAGEMENT SWITCH LOWERING BUZZER PLATFORM E P D ENCLOSURE E P D ENCLOSURE BRAKE ELECTRIC BLUE WHITE BLACK RED WHITE UPPER THERMISTER POS NEG 7...

Page 33: ...3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 3 7 7 8 9 10 11 12 3 6 6 3 12 11 10 9 8 7 7 3 4 3 2 1 12 11 10 9 8 7 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 7 3 4 1 2 3 11 12 11 13 2 1 10 F2 NEG REV FW...

Page 34: ...4 14 901357 Figure 4 4 Wiring Diagram Sheet 1 R6492A USED ON TRUCKS SERIAL NUMBERS 380100 AND HIGHER...

Page 35: ...901357 4 15 Figure 4 4 Wiring Diagram Sheet 2 R6492B USED ON TRUCKS SERIAL NUMBERS 380100 AND HIGHER...

Page 36: ...4 16 901357 Figure 4 5 Electrical Schematic Sheet 1 R6205A...

Page 37: ...901357 4 17 Figure 4 5 Electrical Schematic Sheet 2 R6205B...

Page 38: ...4 18 901357 NOTES...

Page 39: ...ecure the belly button casting CAUTION A misaligned switch will either almost constantly switch clicks early in travel or fail to operate switch clicks late in travel WARNING Test switch in an open ar...

Page 40: ...5 2 901357 Figure 5 2 Control Head Assembly R6182...

Page 41: ...EMENT NOTE Refer to paragraph 5 5 for speed control switch replacement NOTE For access to belly button switch see para graph 5 2 For access to other switches on the control head the top cover 16 Figur...

Page 42: ...binding in the brake linkage or wiring harness before making any adjustments If they do not bind refer to Figure 5 4 and proceed as follows to adjust the steering arm return spring tension 1 Disconne...

Page 43: ...closed end of the spring tube assembly 10 Slide spring tube assembly into pivot cap 14 and steering arm 10 through tube clamp 13 and through loop of electrical cable 11 Align radial position of sprin...

Page 44: ...mbly as described in SECTION 7 2 Remove four nuts 9 Figure 5 5 four lock wash ers 8 ring 7 and pivot tube guide 6 NOTE When installing the new pivot tube guide 6 refer to Figure 5 5 to be sure it is p...

Page 45: ...15 Untape the end of old cable from connector 9 end of new cable 16 Connect the new cable connector 9 to the con nector on the electrical control panel 17 Route and connect cable wire number 7 to the...

Page 46: ...5 8 901357 Figure 5 6 Electrical Control Cable Replacement R6212...

Page 47: ...y adjust the electric brake as described in paragraph 6 3 1 6 2 DEADMAN SWITCH REPLACEMENT 1 Disconnect battery connections 2 Remove pivot cap cover 4 Figure 6 3 3 Remove one snap ring 5 and drive out...

Page 48: ...6 2 901357 Figure 6 2 Brake and Actuator R6185...

Page 49: ...901357 6 3 Figure 6 3 Pivot Tube and Transmission Assembly R6184 11 12 13 14 10 18 23 26 16 19 16 20 7 9 6 2 4 3 21 22 1 5 8 15 16 17 16 24 25...

Page 50: ...asured in step 5 is 0 012 0 3 mm d The threaded collars 3 are then screwed clockwise until they bottom e Finally tighten bolts 4 and recheck the gap as described in step 5 Figure 6 5 Brake Adjustment...

Page 51: ...mbly 18 4 Remove three bolts 4 Figure 6 5 and remove the electric brake from the drive motor 6 3 4 Disassembly and Reassembly 1 Remove dust ring 6 Figure 6 6 2 Remove friction plate 5 and rotor 4 from...

Page 52: ...6 6 901357 NOTES...

Page 53: ...the electrical control cable from the electrical control panel 4 Disconnect the wire to the horn 5 Disconnect the four cables connected to the drive motor 6 Remove pivot cap cover 4 Figure 7 3 7 Remov...

Page 54: ...7 2 901357 Figure 7 3 Pivot Tube and Transmission Assembly R6184 11 12 13 14 10 18 23 26 16 19 16 20 7 9 6 2 4 3 21 22 1 5 8 15 16 17 16 24 25...

Page 55: ...e with four screws 21 and four lock washers 22 2 Connect hoist chain to pivot tube as described in paragraph 7 2 3 Slowly raise the pivot tube with transmission being careful to check for alignment wi...

Page 56: ...ll drop free along with two spacers 2 one on each side which position wheel on axle 5 Remove the bearing from wheel 3 6 Clean and check bearing for defects Replace bearing if defective 7 Lubricate bea...

Page 57: ...peat above procedure 8 4 LIFT CHAIN REPLACEMENT 1 With the lift truck wheels securely blocked and with brake set raise forks approximately three feet from floor and position blocks or strong sup ports...

Page 58: ...8 2 901357 Figure 8 1 Elevation System R6189...

Page 59: ...els securely blocked and with brake set raise platform approximately three feet from floor and position blocks or strong sup ports under inner mast 4 Figure 8 1 2 Lower inner mast onto support Check t...

Page 60: ...8 4 901357 NOTES...

Page 61: ...repaired or replaced 9 2 FLOW CONTROL VALVE REPLACEMENT NOTE Figure 9 1 show the relationship of all compo nents in the hydraulic system Refer to these figures for the following procedure 1 With the l...

Page 62: ...Remove nipple 11 from filter 12 5 Unscrew filter 12 from nipple 35 6 Install new filter 12 on nipple 35 7 Install nipple 11 on filter 12 8 Install tubing 39 and clamp 39 onto nipple 11 9 Clean the dra...

Page 63: ...e the cap nut from the hydraulic pump 2 Insert a screwdriver blade in the screw slot CAUTION Do not set pressure any higher than that required to lift a load of the rated capac ity of the truck 3 Turn...

Page 64: ...9 4 901357 Figure 9 2 Lift Cylinder R5812 PACKING KIT PART NUMBER 907123 CONTAINS ITEM QTY 2 1 4 1 7 1 11 1 15 1...

Page 65: ...key to off and remove from key switch NOTE Batteries are heavy Use care when sliding out of battery compartment 2 Remove screw 19 washer 21 and retainer bar 22 3 Remove batteries from the right side o...

Page 66: ...10 2 901357 Figure 10 2 Batteries and Emergency Power Disconnect R6493 USED ON TRUCKS SERIAL NUMBERS 380100 AND HIGHER...

Page 67: ...roller should be wiped clean with a moist rag Allow it to dry before reconnecting the battery 4 Make sure the connections to the bus bars are tight Use two well insulated wrenches for this task in ord...

Page 68: ...10 4 901357 Figure 10 3 Emergency Power Disconnect Figure 10 4 Contactor R5770 R5771...

Page 69: ...structions for removal 10 4 PUMP MOTOR Refer to applicable Figure 11 20 for motor disassem bly The pump is replaceable but not repairable When replacing pump be sure to install the gasket between pump...

Page 70: ...10 6 901357 Figure 10 5 Transistor Control Electrical Contactor Panel R6199...

Page 71: ...901357 10 7 Figure 10 6 Electrical Components R6448...

Page 72: ...10 8 901357 NOTES...

Page 73: ...901357 11 1 SECTION 11 ILLUSTRATED PARTS BREAKDOWN Following is an illustrated parts breakdown of assemblies and parts associated with the PB PDBB 20 T12 Lift Truck...

Page 74: ...11 2 901357 Figure 11 1 Control Head Assembly R6182...

Page 75: ...62 POTENTIOMETER DISK 1 29 061750 E RETAINER RING 2 30 402835 SPACER 1 31 059634 HEX LOCK NUT 4 40 2 32 020775 MICRO SWITCH 2 33 072400 01 SLOTTED HEX SCREW 6 32 X 1 2 4 34 077204 SPLIT LOCK WASHER 6...

Page 76: ...64 CLAMP ASSY 1 4 501371 HOUSING SPRING 1 5 075060 SPRING 1 6 059426 NUT HEX 5 16 18 2 7 077210 WASHER LOCK SPLIT 5 16 2 8 052876 BUMPER 2 9 071377 SCREW 10 32 X 3 4 3 10 800275 HANDLE 1 11 285302 PIN...

Page 77: ...17 BRACKET ZF DRIVE 1 11 064607 SCREW HEX HD 3 8 16 X 1 1 4 8 12 059429 NUT HEX 3 8 16 8 13 077211 WASHER LOCK 3 8 8 14 077056 WASHER FLAT 3 8 1 15 067443 02 SCREW HHC METRIC M10 X 45 5 16 077212 WASH...

Page 78: ...11 6 901357 Figure 11 4 Brake and Actuator R6185...

Page 79: ...FLAT 1 4 20 X 3 4 1 7 023252 WIRE HARNESS 1 8 005640 CONNECTOR 1 9 504364 CLAMP ASSY 1 10 065472 SCREW SHC 4 40 X 3 4 2 11 506199 BRACKET ASSY SWITCH MOUNTING 1 12 020775 SWITCH DEADMAN 1 13 059634 NU...

Page 80: ...E 1 6 901780 DUST RING 1 7 MOTOR FIGURE 11 19 1 8 901781 SCREW SOCKET HEAD M8 X 20 10 9 8 9 901782 WASHER A8 4 8 10 901783 O RING 65 X 2 5 1 11 901784 KEY WOODRUFF 3 X 5 1 12 901785 PINION 1 13 901786...

Page 81: ...PAD 1 6 404319 TROUGH DRIP 1 7 065476 SCREW HEX HD 1 4 20 X 1 2 3 8 404320 COVER PUMP 1 9 059423 NUT HEX ACORN CAP 1 4 20 4 10 059421 NUT HEX 1 4 20 4 11 504579 SCREEN 1 12 057511 GROMMET 1 1 2 ID X...

Page 82: ...DECAL 1 6 056626 OIL LEVEL 1 7 056564 CAUTION DECAL 2 8 056494 CAUTION DECAL 1 9 056499 NO RIDING DECAL 1 10 056632 SMALL MAST DECAL 2 12 056683 AMERICAN DECAL 2 13 056590 WARNING DECAL 1 14 056644 T...

Page 83: ...6 1 INDEX NO PART NO PART NAME NO REQD LOAD WHEEL 2 1 061725 SNAP RING 2 2 077033 SPACER WASHER 2 3 078409 LOAD WHEEL ASSY 4 IN DIAMETER 1 4 060974 PIN ROLL 1 5 025713 GREASE FITTING 1 6 270306 AXLE 1...

Page 84: ...11 12 901357 Figure 11 9 Elevation System R6189...

Page 85: ...2 9 505807 RAM HEAD ASSY 1 10 LIFT CYLINDER FIGURE 11 13 REF 11 402055 CHAIN PIN 4 12 060402 COTTER PIN 4 13 PLATFORM FIGURE 11 10 REF 14 077215 WASHER LOCK 2 15 059445 NUT HEX 2 16 402051 ADJUSTING...

Page 86: ...D BOOM ASSY 1 1 20538 PLATFORM WELDMENT 1 2 BOOM ASSY FIGURE 11 11 REF 3 065815 SCREW HHC 5 8 11 UNC X 2 75 2 4 077215 WASHER LOCK SPLIT 3 8 2 5 059444 NUT HEX 5 8 11 2 6 074602 ROPE SNAP 3 7 074603 C...

Page 87: ...BOOM ASSY 1 1 506194 BOOM WELDMENT 1 2 404282 YOKE 1 3 052776 SHOULDER BOLT 5 8 X 4 25 1 4 052775 SHOULDER BOLT 3 8 X 1 25 1 5 059637 NUT NYLOCK 1 2 13 1 6 059426 NUT HEX 5 16 18 1 7 074011 01 SELF RE...

Page 88: ...11 16 901357 Figure 11 12 Hydraulic System R6194...

Page 89: ...T 1 21 026109 NIPPLE HEX 3 8 NPT 1 22 504591 04 HOSE ASSY 1 23 504592 04 HOSE ASSY 1 24 20594 SHEATH HOSE 2 25 025116 ELBOW 90 SWIVEL 1 4 NPT 2 26 282500 TUBING VINYL 1 4 OD X 0 180 ID A R 27 504578 B...

Page 90: ...503604 HYD LIFT CYLINDER ASY 1 1 503609 TUBE 1 2 049508 WIPER RING 1 3 800023 GLAND NUT 1 4 042122 TOP O RING 1 5 274608 RAM 1 6 400860 RAM STOP 1 7 042105 BOTTOM O RING 1 11 800293 JAM NUT 3 4 16 1 1...

Page 91: ...901357 11 19 NOTES...

Page 92: ...11 20 901357 Figure 11 14 Batteries R6197 USED ON TRUCKS SERIAL NUMBERS 375067 TO 380099...

Page 93: ...SCREW HEX CAP 1 4 20 X 2 1 4 2 10 077209 WASHER LOCK 1 4 2 11 402264 SPACER 1 12 504608 BATTERY CONNECTOR ASSY 1 13 077031 WASHER FLAT 3 14 059421 NUT HEX 1 4 20 3 15 077209 WASHER LOCK 1 4 3 16 40225...

Page 94: ...11 22 901357 Figure 11 15 Batteries R6493 USED ON TRUCKS SERIAL NUMBERS 380100 AND HIGHER...

Page 95: ...SHER FLAT 3 14 059421 NUT HEX 1 4 20 3 15 077209 WASHER LOCK 1 4 3 16 402258 CHANNEL 1 17 056128 SPIROBAND A R 18 504609 CABLE ASSY 1 19 063478 SCREW HEX CAP 1 4 20 X 3 4 2 20 504608 BATTERY CONNECTOR...

Page 96: ...11 24 901357 Figure 11 16 Chassis Mounted Electrical Components R6448...

Page 97: ...11 21 REF 25 077210 WASHER LOCK SPLIT 5 16 1 26 063553 SCREW HHC 5 16 18 X 3 4 1 27 056135 CLAMP LOOP CUSHIONED 1 28 077210 WASHER LOCK SPLIT 5 16 4 29 063553 SCREW HHC 5 15 18 X 3 4 4 30 020725 KEYS...

Page 98: ...1 26 901357 Figure 11 17 Platform Mounted Electrical Components R6198 USED ON TRUCKS SERIAL NUMBERS 375067 TO 379100 379105 TO 379110 379112 TO 379133 379135 TO 179138 379141 TO 379147 379183 TO 37918...

Page 99: ...ALF 1 21 077207 WASHER LOCK SPLIT 10 1 22 071376 SCREW TRUS 10 32 X 1 2 1 23 013609 02 FLASHING RED LIGHT 1 901470 FUSE AND HOLDER IF EQUIPPED 901469 FUSE IF EQUIPPED 24 013610 GUADE LAMP 1 25 071376...

Page 100: ...11 28 901357 Figure 11 18 Platform Mounted Electrical Components R6449 USED ON TRUCKS SERIAL NUMBERS 379101 TO 379104 379111 379134 379139 TO 379140 379148 TO 379182 379187 AND HIGHER...

Page 101: ...F 1 21 077207 WASHER LOCK SPLIT 10 1 22 071376 SCREW TRUS 10 32 X 1 2 1 23 013609 02 FLASHING RED LIGHT 1 901470 FUSE AND HOLDER IF EQUIPPED 901469 FUSE IF EQUIPPED 24 013610 GUADE LAMP 1 25 071376 SC...

Page 102: ...N HEAD COUNTERSUNK SCREW METRIC M8 X 35MM 3 5 404189 MOTOR END PLATE 1 6 901725 BOLT HEX HEAD 4 7 901726 HEAD COMMUTATOR END 1 8 901727 BRUSH LEAD AND TERMINAL CONNECTOR 1 9 901728 BEARING COMMUTATOR...

Page 103: ...PORT INLET PORT 016940 PDI CONFIGURATION R6036 INDEX NO PART NO PART NAME NO REQD 016940 PUMP AND MOTOR ASSY REF 1 906003 SOLENOID 1 2 906004 PUMP COMPLETE 1 3 906005 GASKET 1 4 906006 COUPLING 1 5 90...

Page 104: ...11 32 901357 Figure 11 21 Electrical Control Panel R6199...

Page 105: ...3 19 077031 WASHER FLAT 1 4 BRASS 4 20 070489 SCREW SL RD HD BRASS 1 4 20 X 5 8 2 21 070489 SCREW HEX RD HD 5 16 18 X 5 8 4 22 059526 NUT HEX JAM 5 16 18 4 23 504611 45 CABLE ASSY 6 CONTL A2 TO REV CO...

Page 106: ...0 SCREW HEX HD 3 7 077205 WASHER LOCK SPLIT 8 2 8 067425 SCREW 2 9 903176 CONTACTOR 1 10 059412 NUT HEX 6 32 2 11 077204 WASHER LOCK SPLIT 6 2 12 077007 WASHER 2 13 067416 SCREW PAN HD 6 32 X 1 2 2 14...

Page 107: ...3106 SPRING MOVABLE GOLD 1 6 903166 SPRING SEAT 1 7 903182 MOVABLE TIP ASSEMBLY 1 8 MOUNTING SCREW 4 9 903169 MOVABLE TIP CARRIER 1 10 903172 PLUNGER BUSHING 1 11 903208 CONTACT SPACER 2 12 903179 BUS...

Page 108: ...REW PH RD HD 1 4 20 X 1 2 4 10 077031 WASHER 5 16 X 3 4 X 16 GA 5 11 077032 WASHER 3 16 X 1 2 X 13 GA 1 12 023238 27 WIRE ASEMBLY 1 13 505992 BRACKET CHARGER 1 14 077209 WASHER LOCK SPLIT 1 4 4 15 077...

Page 109: ...RUCKS SERIAL NUMBERS 375261 TO 380099 R6216 INDEX NO PART NO PART NAME NO REQD 1 23884 CORD ASSY BREAK A WAY 1 2 056685 LABEL CHANGER CORD 1 3 CHARGER 24V 25 AMP FIGURE 11 26 1 4 077210 WASHER LOCK SP...

Page 110: ...6 NUT HEX 10 32 3 7 023238 25 WIRE ASSEMBLY 1 8 505676 03 WIRE ASSEMBLY 1 9 059421 NUT HEX 1 4 20 4 10 077031 WASHER 5 16 X 3 4 X 16 GA 5 11 077032 WASHER 3 16 X 1 2 X 13 GA 1 12 023238 27 WIRE ASEMBL...

Page 111: ...RUCKS SERIAL NUMBERS 380100 AND HIGHER R6494 INDEX NO PART NO PART NAME NO REQD 1 23884 CORD ASSY BREAK A WAY 1 2 056685 LABEL CHANGER CORD 1 3 CHARGER 24V 25 AMP FIGURE 11 26 1 4 077210 WASHER LOCK S...

Page 112: ...SPLIT 12 3 6 059416 NUT HEX 10 32 3 7 023238 25 WIRE ASSEMBLY 1 8 505676 03 WIRE ASSEMBLY 1 9 059421 NUT HEX 1 4 20 4 10 077031 WASHER 5 16 X 3 4 X 16 GA 5 11 077032 WASHER 3 16 X 1 2 X 13 GA 1 12 023...

Page 113: ......

Page 114: ...Big Joe Manufacturing Company...

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