901357
9-1
SECTION 9
HYDRAULIC SYSTEM SERVICING
9-1. RELIEVING SYSTEM PRESSURE.
WARNING:
Hydraulic system pressure must be
relieved before removing hydraulic sys-
tem components. Use the following pro-
cedure to relieve system pressure:
1.
Fully lower the platform.
2.
Obtain a suitable container to catch any oil that
may escape when opening a line.
3.
Open the low pressure line at any convenient
connection near the component that is to be
repaired or replaced.
9-2. FLOW CONTROL VALVE REPLACEMENT.
NOTE:
Figure 9-1
show the relationship of all compo-
nents in the hydraulic system. Refer to these
figures for the following procedure.
1.
With the lift truck wheels securely blocked and
with the brake set, raise platform approximately
three feet from floor. Position blocks or strong
supports under the inner mast (on telescopic
model) or under lift carriage (on non telescopic
model) while hydraulic system is under repair.
2.
Lower inner mast or lift carriage onto supports.
Check that the arrangement is secure before pro-
ceeding.
3.
Disconnect battery.
Figure 9-1 Hydraulic System
R6194
Summary of Contents for PDBB-20-T12
Page 2: ......
Page 9: ...901357 1 3 Figure 1 2 PDBB 20 T12 LIFT TRUCK R6214...
Page 10: ...1 4 901357 NOTES...
Page 13: ...901357 2 3 Figure 2 1 Sample of Operator Check List R6201...
Page 16: ...2 6 901357 NOTES...
Page 29: ...901357 4 9 NOTES...
Page 36: ...4 16 901357 Figure 4 5 Electrical Schematic Sheet 1 R6205A...
Page 37: ...901357 4 17 Figure 4 5 Electrical Schematic Sheet 2 R6205B...
Page 38: ...4 18 901357 NOTES...
Page 40: ...5 2 901357 Figure 5 2 Control Head Assembly R6182...
Page 46: ...5 8 901357 Figure 5 6 Electrical Control Cable Replacement R6212...
Page 48: ...6 2 901357 Figure 6 2 Brake and Actuator R6185...
Page 52: ...6 6 901357 NOTES...
Page 58: ...8 2 901357 Figure 8 1 Elevation System R6189...
Page 60: ...8 4 901357 NOTES...
Page 68: ...10 4 901357 Figure 10 3 Emergency Power Disconnect Figure 10 4 Contactor R5770 R5771...
Page 70: ...10 6 901357 Figure 10 5 Transistor Control Electrical Contactor Panel R6199...
Page 71: ...901357 10 7 Figure 10 6 Electrical Components R6448...
Page 72: ...10 8 901357 NOTES...
Page 74: ...11 2 901357 Figure 11 1 Control Head Assembly R6182...
Page 78: ...11 6 901357 Figure 11 4 Brake and Actuator R6185...
Page 84: ...11 12 901357 Figure 11 9 Elevation System R6189...
Page 88: ...11 16 901357 Figure 11 12 Hydraulic System R6194...
Page 91: ...901357 11 19 NOTES...
Page 92: ...11 20 901357 Figure 11 14 Batteries R6197 USED ON TRUCKS SERIAL NUMBERS 375067 TO 380099...
Page 94: ...11 22 901357 Figure 11 15 Batteries R6493 USED ON TRUCKS SERIAL NUMBERS 380100 AND HIGHER...
Page 96: ...11 24 901357 Figure 11 16 Chassis Mounted Electrical Components R6448...
Page 104: ...11 32 901357 Figure 11 21 Electrical Control Panel R6199...
Page 113: ......
Page 114: ...Big Joe Manufacturing Company...