901357
6-5
5.
Check truck for proper operation before returning
to service.
6-3.3. Removal
NOTE:
Adjustment of the brake requires the removal
of the steering arm and pivot cap, and trans-
mission/motor/brake assembly.
NOTE:
All electrical connections and cabling should
be tagged with identifying labels before dis-
connecting.
NOTE:
A chain hoist is required for this procedure.
1.
Remove the pivot tube with transmission/motor/
brake assembly as described in
SECTION 7
.
2.
Remove four screws (21,
Figure 6-3
) and four
lock washers (22).
3.
Remove pivot tube (23) from the transmission/
motor/brake assembly (18).
4.
Remove three bolts (4,
Figure 6-5
) and remove
the electric brake from the drive motor.
6-3.4. Disassembly and Reassembly
1.
Remove dust ring (6,
Figure 6-6
).
2.
Remove friction plate (5) and rotor (4) from mag-
netic body assembly (3).
3.
Install new friction plate (5) and rotor (4) in mag-
netic body assembly (3).
4.
Reinstall dust ring (6).
6-3.5. Installation
1.
Position the electric brake on the drive motor and
install three bolts (4,
Figure 6-5
).
2.
Reinstall the pivot tube (23,
Figure 6-3
) onto the
transmission/motor/brake assembly (18) and
secure with four screws (21) and four lock wash-
ers (22).
3.
Reinstall the pivot tube with transmission/motor/
brake assembly as described in
SECTION 7
.
4.
Check truck for proper operation before returning
to service.
Figure 6-6 Transmission/Motor/Brake Assembly
R6208
Summary of Contents for PDBB-20-T12
Page 2: ......
Page 9: ...901357 1 3 Figure 1 2 PDBB 20 T12 LIFT TRUCK R6214...
Page 10: ...1 4 901357 NOTES...
Page 13: ...901357 2 3 Figure 2 1 Sample of Operator Check List R6201...
Page 16: ...2 6 901357 NOTES...
Page 29: ...901357 4 9 NOTES...
Page 36: ...4 16 901357 Figure 4 5 Electrical Schematic Sheet 1 R6205A...
Page 37: ...901357 4 17 Figure 4 5 Electrical Schematic Sheet 2 R6205B...
Page 38: ...4 18 901357 NOTES...
Page 40: ...5 2 901357 Figure 5 2 Control Head Assembly R6182...
Page 46: ...5 8 901357 Figure 5 6 Electrical Control Cable Replacement R6212...
Page 48: ...6 2 901357 Figure 6 2 Brake and Actuator R6185...
Page 52: ...6 6 901357 NOTES...
Page 58: ...8 2 901357 Figure 8 1 Elevation System R6189...
Page 60: ...8 4 901357 NOTES...
Page 68: ...10 4 901357 Figure 10 3 Emergency Power Disconnect Figure 10 4 Contactor R5770 R5771...
Page 70: ...10 6 901357 Figure 10 5 Transistor Control Electrical Contactor Panel R6199...
Page 71: ...901357 10 7 Figure 10 6 Electrical Components R6448...
Page 72: ...10 8 901357 NOTES...
Page 74: ...11 2 901357 Figure 11 1 Control Head Assembly R6182...
Page 78: ...11 6 901357 Figure 11 4 Brake and Actuator R6185...
Page 84: ...11 12 901357 Figure 11 9 Elevation System R6189...
Page 88: ...11 16 901357 Figure 11 12 Hydraulic System R6194...
Page 91: ...901357 11 19 NOTES...
Page 92: ...11 20 901357 Figure 11 14 Batteries R6197 USED ON TRUCKS SERIAL NUMBERS 375067 TO 380099...
Page 94: ...11 22 901357 Figure 11 15 Batteries R6493 USED ON TRUCKS SERIAL NUMBERS 380100 AND HIGHER...
Page 96: ...11 24 901357 Figure 11 16 Chassis Mounted Electrical Components R6448...
Page 104: ...11 32 901357 Figure 11 21 Electrical Control Panel R6199...
Page 113: ......
Page 114: ...Big Joe Manufacturing Company...