4-6
BL-CB33-0115 - 03-01-2018
Table 4-2 TRACTION CONTROLLER
Error Message
Possible Cause
Fault Elimination
Code
Error Text
99
SLIP PROFILE
This is an error on the choice of
the parameters of the slip pro-
file.
Check the value of the parameters in the hard-
ware setting menu.
80
FORW+BACK
This alarm occurs when both the
travel (Fwd and Bwd) are
active at the same time.
Check the wiring of the Fwd and Rev travel
demand inputs (use the readings in the
TESTER to facilitate the troubleshooting).
Check the microswitches for failures.
A failure in the logic is possible too. So, when
you have verified the travel demand
switches and wiring are correct, it is neces-
sary to replace the controller.
79
INCORRECT
START
This is a warning for an incorrect
starting sequence.
The possible reasons for this alarm are (use
the readings in the TESTER to facilitate the
troubleshooting):
• A travel demand was active at key-on.
• Presence man sensor was active at key-on.
Check the wiring. Check the micro-switches. It
could also be an error sequence made by
the operator. A failure in the logic is possi-
ble too; so when all of the above are
checked and nothing was found, replace
the controller.
78
VACC NOT OK
The test is made at key-on and
after 20 sec that both the travel
demands have been turned off.
This alarm occurs if the
ACCELERATOR reading in the
TESTER menu is 1.0V higher
than PROGRAM VACC min
acquisition when the accelera-
tor is released.
Check the mechanical calibration and the
functionality of the potentiometer.
62
HIGH TEM-
PERATURE
This alarm occurs when the tem-
perature of the base plate is
higher than 85
. Then the max-
imum current decreases pro-
portionally with the
temperature increases from
85
to 105
At 105
the Cur-
rent is limited to 0 Amps.
Improve the air cooling of the controller. If the
alarm is signaled when the controller is
cold, the possible reasons are a thermal
sensor failure or a failure in the logic card.
In this case, it is necessary to replace the
controller.
Summary of Contents for CB33
Page 9: ...BL CB33 0115 03 01 2018 2 3 Figure 2 2 Sample of Operator Check List R6479...
Page 12: ...2 6 BL CB33 0115 03 01 2018 NOTES...
Page 18: ...3 6 BL CB33 0115 03 01 2018 NOTES...
Page 38: ...4 20 BL CB33 0115 03 01 2018 NOTES...
Page 44: ...5 6 BL CB33 0115 03 01 2018 NOTES...
Page 46: ...6 2 BL CB33 0115 03 01 2018 Figure 6 1 Drive Assembly DP_0004...
Page 48: ...7 2 BL CB33 0115 03 01 2018 Figure 7 1 Drive Assembly DP_0004...
Page 49: ...BL CB33 0115 03 01 2018 7 3 Figure 7 2 Load Wheels DP_0007...
Page 50: ...7 4 BL CB33 0115 03 01 2018 NOTES...
Page 52: ...8 2 BL CB33 0115 03 01 2018 Figure 8 2 Elevation System Telescopic DP_0008...
Page 54: ...8 4 BL CB33 0115 03 01 2018 Figure 8 3 Mast Three Stage Mast DP_0009...
Page 56: ...8 6 BL CB33 0115 03 01 2018 NOTES...
Page 58: ...9 2 BL CB33 0115 03 01 2018 Figure 9 1 Hydraulic System DP_0018...
Page 60: ...9 4 BL CB33 0115 03 01 2018 Figure 9 3 Elevation System Telescopic DP_0008...
Page 66: ...9 10 BL CB33 0115 03 01 2018 Figure 9 8 Secondary Lift Cylinder Three Stage Mast DP_0012...
Page 69: ...BL CB33 0115 03 01 2018 9 13 Figure 9 10 Tilt Cylinder DP_0016...
Page 70: ...9 14 BL CB33 0115 03 01 2018 NOTES...
Page 72: ...10 2 BL CB33 0115 03 01 2018 Figure 10 1 Electrical System R6478 DP_0022...
Page 73: ...BL CB33 0115 03 01 2018 10 3 Figure 10 2 Electrical Panel R6478 DP_0023...
Page 75: ...BL CB33 0115 03 01 2018 10 5 Figure 10 3 Transmission Motor Brake Assembly DP_0004...
Page 76: ...10 6 BL CB33 0115 03 01 2018 NOTES...
Page 77: ...BL CB33 0115 03 01 2018 11 1 SECTION 11 OPTIONAL EQUIPMENT...
Page 78: ...11 2 BL CB33 0115 03 01 2018 NOTES...
Page 80: ...12 2 BL CB33 0115 03 01 2018 Figure 12 1 Steering System DP_0001...
Page 82: ...12 4 BL CB33 0115 03 01 2018 Figure 12 1 Steering System Continued DP_0001...
Page 84: ...12 6 BL CB33 0115 03 01 2018 Figure 12 2 Control Head DPP_0002...
Page 86: ...12 8 BL CB33 0115 03 01 2018 Figure 12 3 Control Head when Side Shift option DP_0035...
Page 88: ...12 10 BL CB33 0115 03 01 2018 Figure 12 4 Drive System DP_0003...
Page 90: ...12 12 BL CB33 0115 03 01 2018 Figure 12 5 Drive Assembly Used up to serial S2410419 DP_0004...
Page 94: ...12 16 BL CB33 0115 03 01 2018 Figure 12 7 Drive Assembly Used from serial 325130601 DP_0032...
Page 104: ...12 26 BL CB33 0115 03 01 2018 Figure 12 10 Compartment DP_0005...
Page 106: ...12 28 BL CB33 0115 03 01 2018 Figure 12 11 Frame DP_0006...
Page 108: ...12 30 BL CB33 0115 03 01 2018 Figure 12 11 Frame Continued DP_0006...
Page 110: ...12 32 BL CB33 0115 03 01 2018 Figure 12 12 Load Wheels DP_0007...
Page 112: ...12 34 BL CB33 0115 03 01 2018 Figure 12 13 Elevation System Telescopic DP_0008...
Page 114: ...12 36 BL CB33 0115 03 01 2018 Figure 12 13 Elevation System Telescopic Continued DP_0008...
Page 116: ...12 38 BL CB33 0115 03 01 2018 Figure 12 14 Elevation System Three Stage Mast DP_0009...
Page 118: ...12 40 BL CB33 0115 03 01 2018 Figure 12 14 Elevation System Three Stage Mast Continued DP_0009...
Page 124: ...12 46 BL CB33 0115 03 01 2018 Figure 12 16 Lift Carriage Three Stage Mast DP_0014...
Page 126: ...12 48 BL CB33 0115 03 01 2018 Figure 12 17 Side Shift Assembly DP_0034...
Page 128: ...12 50 BL CB33 0115 03 01 2018 Figure 12 18 Chain Assembly DP_0017...
Page 134: ...12 56 BL CB33 0115 03 01 2018 Figure 12 21 Hydraulic System Used with Side Shift DP_0036...
Page 136: ...12 58 BL CB33 0115 03 01 2018 Figure 12 22 Tilt System DP_0015...
Page 138: ...12 60 BL CB33 0115 03 01 2018 Figure 12 23 Lift System Telescopic Not with Side Shift DP_0019...
Page 140: ...12 62 BL CB33 0115 03 01 2018 Figure 12 24 Lift System Telescopic With Side Shift DP_0037...
Page 146: ...12 68 BL CB33 0115 03 01 2018 Figure 12 26 Lift Cylinder Telescopic DP_0010...
Page 148: ...12 70 BL CB33 0115 03 01 2018 Figure 12 27 Free Lift Cylinder Three Stage Mast DP_0011...
Page 150: ...12 72 BL CB33 0115 03 01 2018 Figure 12 28 Secondary Lift Cylinder Three Stage Mast DP_0012...
Page 156: ...12 78 BL CB33 0115 03 01 2018 Figure 12 31 Pump and Motor Not when Side Shift DP_0021...
Page 158: ...12 80 BL CB33 0115 03 01 2018 Figure 12 32 Pump and Motor When Side Shift DP_0039...
Page 160: ...12 82 BL CB33 0115 03 01 2018 Figure 12 33 Electrical System ELECTRICAL SYSTEM DP_0022...
Page 162: ...12 84 BL CB33 0115 03 01 2018 Figure 12 34 Electrical Panel DP_0023...
Page 168: ...12 90 BL CB33 0115 03 01 2018 Figure 12 37 Wiring Cables DP_0025...
Page 170: ...Big Lift LLC...