BGU GSB 20 WOODY User Manual Download

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Südharzer Maschinenbau

GmbH

Helmestraße 94 ∙ 99734 Nordhausen/Harz

Service-Tel. 03631/6297-104 ∙ Fax 03631/6297-111

Internet: www.bgu-maschinen.de

e-mail: [email protected]

Subject to change without notice.

Form: 627.05.08.2011 - Rev. D
Form: 628.05.08.2011 - Rev. D

Summary of Contents for GSB 20 WOODY

Page 1: ...our garden shredder GARDEN SCHREDDER GSE 20 WOODY GSB 20 WOODY Südharzer Maschinenbau GmbH Helmestraße 94 99734 Nordhausen Harz Zentrale 03631 6297 0 7 111 Internet www bgu maschinen de e mail info bgu maschinen de We manufactu re in Germany Set up Use Maintenance Accessories ...

Page 2: ...dling and transportation 16 7 1 Long distance transportation 16 7 2 Short distance transportation 16 8 Repairs and maintenance 17 8 1 Ordinary maintenance 17 8 2 Daily cleaning operations 17 8 3 Tensioning and replacing the V belt 17 8 4 Replacing the hammers 18 8 5 Replacing the side blade 21 8 6 Replacing the counter blades of the side spout 22 9 Dismouting and discarding an obsolete machine 23 ...

Page 3: ...data in this document reﬂect current or planned pro duct features functions and characteristics as of the publication date Because of on going product improvements and feature additions in formation in this document is subject to change without notice If you are experiencing a problem or functional trouble on your machine please read the trouble shooting section to identify possible causes and rem...

Page 4: ...hipper or by the insurance company if a reservation note is not ma de on the delivery bill All transport damages must be notiﬁed within latest 2 days from delivery Therefore delivery must be collected and inspected within this term Later claims shall be disregarded In ca se of assumed but not visually clear transport damages make sure to mark the following sentence on the delivery bill Reserved de...

Page 5: ...RODUCT OVERVIEW Upper infeed hopper Switch electric versions only Caster wheels Motor electric motor or gasoline engine Discharge chute Control handle for discharge chute Side infeed spout Belt drive housing ...

Page 6: ...e engine manufacturer s operating and maintenance instruction manual 5 Machine safety label Please mind this alert sign To avoid personal injury or death carefully read and understand all instructions pertaining to the shredder including the engine manufacturer s operating and maintenance instruction manual 6 Operation safety label Do not reach inside the infeed hoppers or the discharge chute with...

Page 7: ...and the si de spout on the machine before setup Make sure that both the infeed hopper and the side spout are duly set in working position before ﬁrst use 11 Operation safety label Discharge chute ope ned closed 12 Production label Product identiﬁcation This label shows the company details of the manufacturer and the main machine technical data 13 Identiﬁcation label BGU Logo PH 6504 6538 Auswurf g...

Page 8: ...bstacles and slippery foundation ﬂoors should be duly treated do not use saw dust or wood ash for this purpose 4 1 General safety rules NEVER leave the machine unattended with the running motor Switch the motor engine off disconnect power and secure the ma chine from unauthorized use of thirds before leaving the operator s station for any reason Never allow anyone to stand in the dangerous area of...

Page 9: ...ovide any additional customised protections or tools on board of the machine other than the ones designed and supplied by the manufac turer Strictly use original spare parts of the manufacturer 4 2 Mandatory application ﬁeld Garden shredders are designed to reduce brush stalks tree bark and gar den waste to ﬁne particle size All other applications are forbidden and considered as misuse Make sure t...

Page 10: ... infeed spout on the chipper follow the in structions below Install the chipper on a stable and well levelled surface Check the counter blades of the side spout and make sure that they are securely and ﬁrmly in place Set the spout on the shredder so as to snap the 4 screws in the recesses on the machine side ﬂanks and tighten the screws to ﬁx it Fig 1 Strictly use the standard hardware that is sup...

Page 11: ...switch might get damaged Excessively turning the nuts in the opposite direction may prevent the threaded rod to reach into the contact and therefore efﬁcient starting of the ma chine 5 2 About electric powered shredders Plug the shredder and connect power Three phase 400V mo tor versions should be powered using a power cord of at least 1 5mm section Unusually long power cords or cord extensions sh...

Page 12: ...ed into the contact holder so that the safety contact is disengaged and the shredder can start Attention Do not allow any bystander in the dangerous area of the machine see ﬁgure 5 WARNING shredded material escaping from the discharge chute work area can be scattered at very high speed A low volt release switch is provided on board to protect the machine in the event of a power blackout The shredd...

Page 13: ...urning around This system was conceived and designed to prevent shredder overloads Move the shredder away as soon as an excessive quantity of shredded material falls down onto the ground under the chute output Should the grate open too frequently or too easily adjust the pre loa ding of the spring by means of the eyebolt To do so ﬁrst adjust the hex nut SW 13 of the eyebolt closer to the spring se...

Page 14: ...ure 7 and 8 Larger holes correspond to larger compost size Should frequent stoppage occur on the discharge chute it is recom mended to select a wider mesh grate Should material keep jamming in the chipper and failing to reach the discharge chute ﬂip the grate over To do so push down the lever on one side of the machine see Figure 9 6 2 Replacing a reducing grate Make sure that the machine is fully...

Page 15: ...hat the adjustment handle can be slipped into the channel of the grate Fit the bushing on the opposite side of the handle and tighten the hex screws SW 13 back in place making sure to avoid twisting and strai ning of the handle square tube At the end check the handle for proper functioning with the hand le lifted up the discharge chute must be closed and it should open as you push it back down Hoo...

Page 16: ...asset the dimensions of the shredder are smaller With the spout folded up the shredder is only 700 mm wide and can be pulled through any door and corridor Hold the upper rim of the hopper with one hand and pull slightly back to lean the shredder and start pushing to whatever direction see Figure 13 7 2 Short distance transportation For moving the machine to any other work place at short distance y...

Page 17: ...ten all screws and nuts after the ﬁrst operation hour Tighten all screws and nuts again after each 100 operation hours 8 2 Cleaning the machine at the end of a workday Clean the machine and clear all parts from residual wood debris chips dust and bark pieces that may have formed there during normal operation 8 3 Tensioning and replacing the V belt Attention Before performing any maintenance repair...

Page 18: ...ain To replace a worn out V belt release the 4 adjustment screws SW 17 so that it will be possible to move the motor back towards the ro tor Dismount the V pulley off the belt pulleys Now ﬁt a new one in and provide due tensioning as described above Tighten and secure all 4 ﬁxation screws SW 13 and SW 17 After complete stretching of the V belt ﬁt the cover back in place on the chipper 8 4 Replacin...

Page 19: ... without fully removing the 4 ﬁxation screws SW15 and remove the upper infeed hopper see ﬁgure 15 When doing this remember to ﬁrst pull out the threaded stud of the safety switch Release the 4 hex nuts SW13 and remove the side spout see Fi gure 19 Unscrew the V belt cover SW10 see Figure 20 Turn the rotor till the hammer pivots becomes visible through the opening Release and pull out the countersu...

Page 20: ...hrough the same access While ﬁtting the new hammer in make sure to have a spacer al ways set between one and the other hammer IMPORTANT assemble the hammers and bushings back on the chipper in the order as they were taken out to avoid eventual possible unbalanced rotor weight Secure all hammer ﬁxation screws using high resistance thread glue Hand turn the rotor to make sure that no hammer hits aga...

Page 21: ...5 of the knife and pull it out Please note countersunk screws are securely seated by means of high resistance hardware loctite Before attempting to remove them use an hot air gun or similar tools to warm them up Replace the knife Secure all knife countersunk screws using high resistance thread glue After replacing the cutter knife ﬁrmly screw the side spout back in place see Fig 28 Hand turn the r...

Page 22: ...unter knife in Secure all knife countersunk screws using high resistance thread glue After replacing the counter knife ﬁrmly screw the side spout back in place see Fig 32 Hand turn the rotor to make sure that no hammer hits against the shredder walls or other components and in that case grind excess material off Reassemble the upper hopper and make sure that the threaded stud ﬁts back into the saf...

Page 23: ... in this manual Dismantling procedure Take good note please each and every dismantling task must be per formed by authorized service centres or trained skilled staff only Pull the machine down into single components Lock and clamp all moving machine parts Deliver each single component only to authorized waste manage ment facilities Drain oil and fuel out of respective tanks and lines before dispos...

Page 24: ...ut capacity mm 65 65 Max branch diameter hopper capacity mm 50 50 Rotor diameter mm 300 300 Rotor width mm 200 200 Rotor speed 1 min 2400 3100 Number of hammers pcs 30 30 Number of side cutter knives pcs 1 1 Side spout infeed size mm 250 x 250 250 x 250 Hopper infeed size mm 450 x 350 450 x 350 Length mm 1150 1150 Width with down folded spout mm 1050 1050 Width with up folded spout mm 700 700 Heig...

Page 25: ...s on the workplace The measurement was performed by external authorized certiﬁcation bodies in compliance to the applicable Standards based on applicable rules for agricultural and forestry equipment The detected noise levels were GSE 20 Woody GSB 20 Woody Idle 80 db A 95 db A Full load 104 db A 104 db A Hearing protectors must be wore ...

Page 26: ...GRAM Works on the shredder electric system should be strictly performed by skilled electricians Wiring dia gram 400 V Components list 1 Metal housing K900 2 Overload safety switch 6 8A 7 3 KB 04 230V w 4 Ground 5 Motor ...

Page 27: ...spark plugs Defective engine Failure to close the contact Fill the tank up Replace spark plugs Replace engine Let the threaded stud further progress in the contact holder The chipper keeps jamming Excessive machine load Rotor is jammed Feed less material Do not exceed branches max diam Clean the drum rotor The low volt release switch keeps switching the unit off Shredder overloaded Power cord too ...

Page 28: ...id accidental contact For safety reasons all ﬁxed casings can be only removed using special tools and equipment WARNING removing a ﬁxed protection casing when the machine is running or without having priory cut the power off may result into major danger of electrical shock 14 CONSUMABLES Here below is a list of the most frequent sparest required for this ma chine at normal operating conditions Cut...

Page 29: ...ual altered or modiﬁed by the customer or other thirds or overloaded No warranty applies to consumable parts for instance V belts bla des tools and other implements and to adjustment calibration works 16 EXTENDED WARRANTY All SŰMA consumer products are covered with 24 or 12 months total warranty from the date of purchase for private industrial users and rentals This warranty extension does not sub...

Page 30: ...30 17 SPARE PART LIST GSE B 20 Woody MAIN FRAME ...

Page 31: ...31 GSE B 20 Woody SIDE SPOUT ...

Page 32: ...32 204 143 145 144 142 146 147 141 GSE B 20 Woody POWER DRIVE ...

Page 33: ...t washer 51706 DIN 127 B 8 18 Self tapping hex nut 51607 DIN 985 M 8 19 Guide plate 18916 20 Flank plate infeed side 18914 21 Flank plate power drive side 18915 22 Rear guide plate 19082 23 Motor bracket 19195 24 Solid rubber wheel w bearing 53280 250x60x20 25 V belt sheave 18926 26 Rubber foot seat 19065 27 Angle iron 18928 28 Wheel mount 18925 29 Axle 19066 30 Threaded rod 19064 31 Galvanized bl...

Page 34: ...21 10 5 56 Split washer 51707 DIN 127 B 10 57 Feather key 51720 DIN 6885 A 8x7x20 58 Washer 51654 DIN 125 21 59 Lock washer 51234 d 20 D 36 6 60 Oval head screw with hex recess 53096 DIN 7380 M 6x20 61 Hex nut 51591 DIN 934 M 6 62 Self tapping hex nut 51606 DIN 985 M 6 63 Hex screw 51474 DIN 933 M 10x90 64 Hex nut 51594 DIN 934 M 10 65 Stop plate 19211 66 Oval head screw with hex recess 53180 DIN ...

Page 35: ...bly 18906 98 Side spout 19052 99 Connection sleeve complete assembly 19199 100 Counter knife 19054 101 Frame 20488 102 Self tapping hex nut 51607 DIN 985 M 8 103 Washer 51648 DIN 125 8 4 104 Lock washer 51706 DIN 127 B 8 105 Cross recessed countersunk ﬂat head 53856 DIN 7991 M 8x25 106 Washer 51648 DIN 125 8 4 107 Lock washer 51706 DIN 127 B 8 108 Self tapping hex nut 51607 DIN 985 M 8 109 Oval he...

Page 36: ...fety switch 53887 00180362 135 Position switch 53888 136 Driver rod 53889 137 Cover plate 19059 138 Round lamellar plug 53848 139 Motor belt pulley 18909 140 V belt 53847 DIN 7753 XPA 1207 Lw 141 Belt cover 19077 142 Multiple blind rivet 51847 d 4 8 l 11 143 Self tapping hex nut 51606 DIN 985 M 6 144 Washer 51647 DIN 125 6 4 145 Lock washer 51705 DIN 127 B 6 146 Steel iron 4 25323 147 Steel iron 5...

Page 37: ...604 DIN 985 M 4 166 Chassis clamp 51929 43x12x0 8 167 Cable gland 50826 Pg 16 168 Adaptor 11324 169 Discharge plate accessory 19242 Parts for GSB 20 Woody 200 Gasoline engine 53897 201 Centrifugal clutch 56279 202 Feather key 52725 DIN 6885 A 5x5x28 203 Spacer bushing 18320 204 V belt cover 19325 205 Hex screw 51451 DIN 933 M 8x40 206 Washer 51697 DIN 9021 8 4 207 Lock washer 51706 DIN 127 B 8 208...

Page 38: ...38 ...

Page 39: ...ate Applicable European Standards EC Machine Directive 42 2006 EC Directive 108 2004 modiﬁed by following EC 91 263 EC 92 31 and EC 93 68 EC Low Voltage Directive 68 93 Ec 95 2006 Noise emissions to EC 14 2000 Other applicable Standards Full compliance to the European safety rules was assured compliance to the following harmonised Standards EN 294 DIN EN 61000 3 2 2006 DIN EN 61000 3 3 prEN 13683 ...

Page 40: ...bH Helmestraße 94 99734 Nordhausen Harz Service Tel 03631 6297 104 Fax 03631 6297 111 Internet www bgu maschinen de e mail info bgu maschinen de Subject to change without notice Form 627 05 08 2011 Rev D Form 628 05 08 2011 Rev D ...

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