BGU BBS 500 B, Instructions For Use Manual

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Insructions manual BBS 500 B
2014-05-05
0. Generally ............................................................4
0.1. Safety regulations .................................................. 4
0.2. Scope of use / Designated use.............................. 6
0.3. Unacceptable ways of using .................................. 6
0.4. Requirements for operational staff ........................ 6
0.5. Requirements for machine - security devices ........ 7
0.6. Safety guards ........................................................ 7
1. Shipping, handling and storage .......................8
1.1. Surface protection ................................................. 9
1.2. Packing .................................................................. 9
1.3. Dismantling/ repacking .......................................... 9
1.4. Disposal ................................................................. 9
2. Installation ........................................................10
2.1. Required surface ................................................. 10
2.1.1. Danger zone, operator´s station ....................... 11
2.2. Location of machine ............................................ 11
2.3. Fuel...................................................................... 11
3. The machine data ............................................12
3.1. Description of the machinery ............................... 13
3.3. Technical data ...................................................... 13
4. Putting into operation .....................................16
4.1. Safety check ........................................................ 16
4.2. Parking zone ........................................................ 16
4.3. The first cut .......................................................... 16
4.4. Setting up and the clamping of material .............. 17
4.4.1. Angular rests .................................................... 17
4.4.2. Material clamps ................................................ 17
4.5. Residual risks and risk situations ........................ 18
5. Description of the machine and its adjustment ........ 20
5.1. Arm ................................................................................... 20
5.1.1. Adjustment of a saw band ............................................ 20
5.1.2. Replacing of the saw band ............................................ 22
5.1.3. Cooling, cleaning of the saw band ................................. 22
5.1.4. The sliding guide bar of the saw band ........................... 22
5.1.5. Replacing of the tensioning wheel V-belt ...................... 23
5.1.6. Tensioning of the drive wheel V-belt ............................. 23
5.1.7 Adjustment of the clutch and brake, belt replacement .... 23
5.2. The drive ........................................................................... 24
5.2.1. Engine ........................................................................... 24
5.3. Setting the cut thickness .................................................. 25
5.3.1. Measurement of the cut height ..................................... 25
5.3.2. Thickness setting using the dial.. ................................... 25
6. Preventive maintenance of machine ........................ 26
6.1. Maintenance and inspection ............................................. 26
6.2. Lubricating plan ................................................................ 27
7. Saw bands .................................................................... 27
7.1. Safety regulations ............................................................. 27
7.2. Instructions for tool operation ........................................... 27
7.3. Troubleshooting when using the saw bands .................... 28
8. Faults - causes and remedies .................................... 29
9. Circuit diagram ............................................................ 30
9.1. Circuit diagram for
BBS 500 B
...................................... 30
9.2. List of electrical components of BBS 500 B .................. 30
10. Machine accessories ................................................ 31
11. .EC.Declaration.of.Conformity,.Certificates ............. 32
12. Assembly instructions .............................................. 3 3
13. Spare parts ................................................................. 38
Dear Customer,
we thank you that you have decided to purchase our product, and we wish you much success with it. To get the
machine without problems served, please pay careful attention to the following instructions.
Manufacturer:
Südharzer Maschinenbau GmbH
. . . . . .
Helmestraße 94
99734 Nordhausen
Germany
© Copyright 2013 All rights, especially the right for copying, distribution and translation reserved. No part of
this manual must not , without the written permission of
Südharzer Maschinenbau GmbH
in any form (print,
photocopy, scanning, microfilm or any other method), be reproduced or with use of electronic systems recorded,
processed, copied or distributed.
These instructions correspond to the current technical specifications. Any technical changes, misprints and differences
in pictures are subject to change without notice. In case the machine will be sold to a third party, provide it with
this guide..
Content
ORIGINAL INSTRUCTIONS FOR USE
ver. 05/05/2014