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NATURAL GAS CONVERSION                                                                                                            

 

IMPORTANT: 

After your grill is converted to natural gas, the working pressure for natural gas is 7 in. water column (WC). 
Gas pressure is affected by gas line size and the length of gas line run from house. Follow the 
recommendations in the chart below. 

 
 
 
 
 
 
 
 

 
 
 
 
NG Conversion Kit ( Part No. 5207434) Package Content: 

Orifice 1.45 mm 

QTY: 3pcs

 

Orifice removal Tool 

QTY:1pc

 

NG Rating Label 

QTY: 1 pc

 

NG Conversion 

Instruction 

QTY: 1 pc 

 

 

 

 

※ 

The Natural Gas Conversion kit is located inside of the door. 

 

 

Tools required for assembly (Not Included):   

12X3mm 

 Slotted Screwdriver 

QTY: 1pC 

17X19mm Wrench   

QTY:1pc 

NG Hose 

QTY: 1 pc 

 

19

17

 

 

 

 

From House to Grill 

Distance Tubing 

Size 

Up to 25 ft. 

3/8 in. DIA   

26 – 50 ft. 

1/2 in. DIA 

51 – 100 ft. 

2/3 in. of run 3/4 in. 
1/3 in. of run 1/2 in. 

More than 101 ft. 

3/4 in. DIA 

Summary of Contents for BG2503B-DG

Page 1: ...lammable vapors and liquids in the vicinity of this or any other appliance 2 An LP tank not connected for use should not be stored in the vicinity of this or any other appliance DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open the lid 4 If the odor continues keep away from the appliance and immediately call your gas supplier or fire department DANGER Neve...

Page 2: ... not use or permit sources of ignition in the area while conducting a leak test c Conduct the leak test outdoors in a well ventilated area d Do not use matches lighters or a flame to check for leaks e Do not use grill until any and all leaks are corrected If you can unable to stop a leak turn off the main valve on the NG supply line Call a gas appliance serviceman or your local NG supplier Never a...

Page 3: ... extinguishing materials shall be readily accessible In the event of an oil grease fire do not attempt to extinguish with water Use type BC dry chemical fire extinguisher or smother with dirt sand or baking soda Do not leave grill unattended while preheating or burning off food residue on high If grill has not been cleaned a grease fire can occur that may damage the product To protect against elec...

Page 4: ...certain all control knobs are in the OFF position 3 Brush small amounts of the leak solution on all the fittings and turn the gas on 4 If bubbles appear there is a leak Proceed to step 5 5 Turn the gas off and tighten all connections 6 Go back to step 1 to retest the fittings 7 If bubbles continue to appear turn the gas off Contact customer service WARNING Never use a match or open flame for leak ...

Page 5: ...art No 5207434 Package Content Orifice 1 45 mm QTY 3pcs Orifice removal Tool QTY 1pc NG Rating Label QTY 1 pc NG Conversion Instruction QTY 1 pc The Natural Gas Conversion kit is located inside of the door Tools required for assembly Not Included 12X3mm Slotted Screwdriver QTY 1pC 17X19mm Wrench QTY 1pc NG Hose QTY 1 pc 19 17 From House to Grill Distance Tubing Size Up to 25 ft 3 8 in DIA 26 50 ft...

Page 6: ...FF position LP tank valve is closed and tank is disconnected from regulator and removed from grill 1 Open the lid and remove cooking grates and heat tent 2 Removed the R pins at the back of main burners to detach burners from bracket Lift back of burners while sliding burners out of firebox disengaging burners from gas valves as shown ...

Page 7: ...ise adjusting it from LP setting to NG setting Re tighten the screw into NG setting for securing the air shutter opening 4 Unscrew the old LP orifice from each gas valve with the orifice removal tool Put a new NG orifice into the valves and tighten with tool Repeat this step for all three main burners ...

Page 8: ...e heat tents cooking grates back to grill 6 Remove the Grease Tray out of the grill Then use a wrench to detach the LP regulator and hose from fitting as shown Replace with the NG hose and pull out the hose clip hook 30 to secure the NG hose into the hook again Re attach the Grease tray back into the grill NG Hose ...

Page 9: ...set in the NG position Re attach the control knobs Paste the new rating label for NG under the original LP rating label on the cart door inner panel Now NG conversion is completed CAUTION If low flames or burner problems are observed after converting from LPG to NG the natural gas lines may not be large enough Refer to the From House to Grill chart on page 5 for natural gas supply line specificati...

Page 10: ...me is yellow and gas odor can be smelled 1 The air shutter opening is not properly set 2 Spiders or insects block the air shutter 3 Possible gas leaks 1 Loosen the air shutter and adjust the opening to have blue flames Make sure burners are set for NG 2 Clean blockages 3 Check for the source of gas leaks Low heat with the knob in HIGH position 1 Low heat is found in natural gas models 2 Ports are ...

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