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51440/51443 10

Rev. C   0301

Door Installation - 51443 ONLY

Step One

Fold the fabric back and insert the Paddle Handle into the Paddle
Handle Mount on the rear lower part of each door frame. Make
sure that the latch is toward the rear of the door.
Use four #10-24 x 3/8 Truss Head Machine
Screws and four #10-24 Locknuts to secure
each Paddle Handle in place. Do not fully
tighten the screws at this point because they
may have to be moved during the door
adjustment.

Step Two

Check that the hinge pins, welded to the door frames, are aligned
along the same axis. Sight along the hinge pin axis or lay a straight
edge against them. If they have been bent in handling, they must be
straightened before the doors are hung on the vehicle. If necessary, use
a 9/16 inch box wrench to gently bend the pin into the proper position.
Oil the pins with a light weight oil. Install the doors by holding
them straight out from the vehicle with the door pins over the
body hinge. Lower the pins into the hinge. Swing the door
back and forth until the pins are fully inserted into the
body hinge. When the pins are properly adjusted,
the doors should slip easily into the body
hinges without forcing them.

Step Three

Close the door and check all sides to make
sure that the door fits properly against the body.
If necessary, the door may be bent slightly to fit the
contour of the vehicle body.

Figure 9

Paddle Handle

Paddle Handle Mount

Latch

Inside of Door

Left Door shown.

Figure 10

Hinge Pin

Inside of Door

Existing
Body Hinge

Screws

Summary of Contents for 51440

Page 1: ...dability and performance with proper care If you encounter any problems during the installation of your Convertible Top or at any later date please contact your authorized Bestop dealer or call our Co...

Page 2: ...phillips head screwdriver An adjustable wrench A tape measure A hammer 1 ea 1 8 5 32 and 3 16 Scissors drill bits and a power drill A center punch A piece of chalk A pencil Unpacking What You Have Im...

Page 3: ...emoves the tailgate Model Toyota Land Cruiser FJ40 1964 1984 Part Number 51440 Top Kit Only Soft Doors Not Included Note On vehicles built after 1975 that have never had a soft top a metal tailgate pa...

Page 4: ...PN 244 53 10 32 Hex Nut Qty 24 PN 151 82 Threaded Body Stud Qty 24 PN 151 81 10 24 Locknut 51443 Only Qty 8 PN 195 93 Wing Nut Qty 2 PN 151 83 5 16 x 3 4 Hex Bolt Qty 2 PN 116 03 10 x 1 2 Oval Head P...

Page 5: ...mbly Mount Bracket on the 15 1 2 inch mark Using the Bow Mounting Bracket as a template center punch and drill a 3 16 hole Secure the front hole of the Bow Assembly Mount Bracket with a 14 Sheet Metal...

Page 6: ...acket in the upper corner of the windshield flush with the frame see Figure 3a Using the bracket as a template mark the location of the 2 holes Center punch and drill the 5 32 holes Secure the bracket...

Page 7: ...in the new windshield retainers If so it may be necessary to drill the retainer holes off to one side CAUTION A loose windshield retainer may allow the top to disengage from the windshield causing dam...

Page 8: ...of the top to the studs on the Rear Bow Locate the Buckle Straps in the parts kit Wrap each strap around the corners of the Rear Bow and snap the straps to themselves This strap will hold down the Re...

Page 9: ...d with the tightness of the top press the snaps against the body The chalk will leave marks for the Body Stud locations The Threaded Body Studs should be 1 4 inch below the top lip of the body Center...

Page 10: ...ing they must be straightened before the doors are hung on the vehicle If necessary use a 9 16 inch box wrench to gently bend the pin into the proper position Oil the pins with a light weight oil Inst...

Page 11: ...oor Strikes may be adjusted in or out until you are satisfied with the way the door shuts and opens Tighten the machine screws on the Paddle Handle and trim any excess fabric from around the Paddle Ha...

Page 12: ...ront Bow and slide the Rear Bow down to the Bow Mounts Insert the bow release tab into the hole on the Front Bow just above the Bow Mount Remove the Vertical Retainer and the Horizontal Rod from their...

Page 13: ...ap does become stuck to a stud use a screwdriver and GENTLY pry apart to prevent permanent damage to the snap or the top fabric Normal Slider Jaws Parallel Damaged Slider Jaws Spread Apart sometimes b...

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