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Berkel BSFG, User Handbook Manual

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Berkel BSFG User Handbook Manual Download Page 16

UM - CODE N1 N2 N3 N9 - REV 0.3 

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 1.  STOP BUTTON (RED)  
 2.  START BUTTON (GREEN)  
 3.  IDENTIFICATION PLATE, TECHNICAL DATA AND EC MARKING  
 4.  SLICE THICKNESS REGULATING KNOB  
 5.  FOOT  
 6.  PLATE LOCKING KNOB  
 7.  INNERTABLE  
 8.  PLATE  
 9.  FOOD PRESS HANDLE  
10.  FOOD PRESS  
11.  BLADE COVER  
12. BLADE  
13. SHARPENER  
14.  TRANSPARENT PROTECTION GUARD  
15.  THICKNESS PLATE (VELA)  
16. BASE  
17.  BLADE COVER TENSION ROD  
18.  SLICE DEFLECTOR  
19. BLOCK  
20.  FEED CABLE  
21.  LUBRICATING POINT FOR CARRIAGE GUIDES  
22. PLATE SUPPORT  
23.  SAFETY RING (BLADE PROTECTION)  

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Summary of Contents for BSFG

Page 1: ...UM CODE N1 N2 N3 N9 REV 0 3 BSFG BSFM BSFS BSFT ENGLISH FUTURA USER HANDBOOKS ...

Page 2: ...hanical risks the machines described in this manual follow the directive regulations 98 37 EEC 73 23 EEC 89 336 EEC and the European norms EN 1974 slicing machines hygiene and security norms We are at your complete disposal for any doubts that may arise when using the machine for more information and any proposals to improve this manual so that it can further meet the requirements for which it has...

Page 3: ...oducts for which it is designed such as meat cooked meats and cheese Do not use with frozen products products on the bone or non food products Slicing Always follow the slicing instructions carefully see the chapter on Loading the goods on the plate and cutting The knife Always remember that the knife is very sharp and therefore dangerous even when the knife is stationary Do not operate the slicer...

Page 4: ...oulders arms wrists hands or fingers consult a qualified health professional These suggestions can help to reduce your risk of RSI Take frequent breaks from use Be sure to change posture frequently Stand on an anti fatigue mat or use a standing support to reduce fatigue Keep your hands forearm and wrists straight and curl your fingers under slightly Set up your workspace Cleaning the slicer Only a...

Page 5: ...ories 13 3 10 Products that can be sliced 13 3 11 Products that cannot be sliced 13 4 Description 4 1 Unpacking 13 4 2 Main components 15 4 3 General description 19 5 Installation 5 1 Installing the machine 20 5 2 Command description 20 5 3 Electrical connection 20 5 4 Checking direction of rotation of the blade only for machines with three phase motors 20 6 Using the machine 6 1 Loading the goods...

Page 6: ...ust be kept for the entire life of the machine and in case of need ex any damage to even a part of the manual that makes consulting it difficult the user must acquire a new copy exclusively from the maker The user must let the maker know the address of any new owner of the machine NOTE The terms Front Back Right and Left used in this manual refer to the machine as seen from the operator s side in ...

Page 7: ...move the transparent protection and do not change or exclude the mechanical and electrical protections Only slice permitted products do not try slicing any products that are not allowed The area around the machine where the food is laid and the floor where the operator works must always be kept clean and dry Do not use the machine as a support surface and do not place any object on it that does no...

Page 8: ... the machine The use of accessories and spare parts that are not original Outstanding events If the machine is sold or given away this automatically means that the maker is no longer responsible for the machine in question except for anything regarding the EEC directive 98 37 responsibility for any construction faults of the product 2 3 The user s obligations The user must scrupulously observe the...

Page 9: ...0 24 kW 230 V 50 Hz 1 phase 0 55 kW 230 V 50 Hz 1 phase 0 27 kW 400 V 50 Hz 3 phases 0 27 kW 400 V 50 Hz 3 phases 0 55 kW 400 V 50 Hz 3 phases Base dimensions 470 x 380 mm 524 x 427 mm 602 x 476 mm Net weight 29 kg 35 kg 41 kg Motor rating Electrical specifications Models BSFGM BSFGL BSFGX A 149 mm 185 mm 225 mm B 260 mm 282 mm 318 mm C 198 mm 230 mm 269 mm D 418 mm 670 mm 690 mm E 326 mm 377 mm 4...

Page 10: ...0 55 kW 230 V 50 Hz 1 phase 0 27 kW 400 V 50 Hz 3 phases 0 27 kW 400 V 50 Hz 3 phases 0 55 kW 400 V 50 Hz 3 phases Base dimensions 470 x 380 mm 524 x 427 mm 602 x 476 mm Net weight 35 kg 40 kg 46 kg Motor rating Electrical specifications 10 Models BSFMM BSFML BSFMX A 178 mm 210 mm 232 mm B 253 mm 270 mm 320 mm C 213 mm 240 mm 272 mm D 505 mm 634 mm 650 mm E 326 mm 377 mm 430 mm F 590 mm 620 mm 667...

Page 11: ... phase 0 55 kW 230 V 50 Hz 1 phase 0 27 kW 400 V 50 Hz 3 phases 0 27 kW 400 V 50 Hz 3 phases 0 55 kW 400 V 50 Hz 3 phases Base dimensions 470 x 380 mm 524 x 427 mm 602 x 476 mm Net weight 35 kg 40 kg 46 kg Motor rating Electrical specifications Models BSFSM BSFSL BSFSX A 176 mm 200 mm 245 mm B 251 mm 285 mm 310 mm C 211 mm 240 mm 272 mm D 445 mm 590 mm 610 mm E 326 mm 377 mm 430 mm F 538 mm 655 mm...

Page 12: ...0 mm M 530 mm 590 mm 680 mm Models BSFTM BSFTL BSFTX Capacity round 213 mm 240 mm 272 mm Capacity rectangle 253 x 178 mm 285 x 200 mm 310 x 242 mm Maximum slice thickness 17 mm 17 mm 17 mm Knife diameter 280 mm 315 mm 360 mm 0 18 kW 230 V 50 Hz 1 phase 0 24 kW 230 V 50 Hz 1 phase 0 55 kW 230 V 50 Hz 1 phase 0 27 kW 400 V 50 Hz 3 phases 0 27 kW 400 V 50 Hz 3 phases 0 55 kW 400 V 50 Hz 3 phases Base...

Page 13: ...that cannot be sliced because they could cause damage to people and equipment Frozen food Deep frozen food Food with bones meat and fish Vegetables Any other product not meant for consumption 4 1 Unpacking Check that the packaging is unopened and undamaged otherwise immediately inform the forwarding agent or the area agent To take the machine out of the packaging proceed as follows WARNING The pac...

Page 14: ...ne protection and the corner reinforcements 2 6 Remove the above mentioned p r o t e c t i o n a n d t h e c orn e r reinforcements WARNING Blade may be exposed 7 Lift and take out the machine which is wrapped in a sheet of transparent polyethylene ATTENTION The machine must be lifted by two people taking into account that it weighs more on the side where the blade is 8 Once this operation is over...

Page 15: ...FOR GUIDE BARS 5 FOOT 6 REGULATING KNOB FOR SLICE THICKNESS 7 THICKNESS PLATE VELA 8 HANDLE FOR PLATE PUSHING 9 SAFETY GUARD 10 FOOD PLATE 11 FOOD PRESS HANDLE 12 BLADE 13 SAFETY RING BLADE PROTECTION 14 SHARPENER 15 BLADE COVER TENSION ROD 16 SLICE DEFLECTOR 17 BASE 18 FEED CABLE 19 PLATE LOCKING KNOB 20 PLATE SUPPORT 21 FOOD PRESS 22 BLADE COVER 1 2 11 4 6 8 10 19 5 3 9 12 7 14 15 18 ...

Page 16: ...TA AND EC MARKING 4 SLICE THICKNESS REGULATING KNOB 5 FOOT 6 PLATE LOCKING KNOB 7 INNERTABLE 8 PLATE 9 FOOD PRESS HANDLE 10 FOOD PRESS 11 BLADE COVER 12 BLADE 13 SHARPENER 14 TRANSPARENT PROTECTION GUARD 15 THICKNESS PLATE VELA 16 BASE 17 BLADE COVER TENSION ROD 18 SLICE DEFLECTOR 19 BLOCK 20 FEED CABLE 21 LUBRICATING POINT FOR CARRIAGE GUIDES 22 PLATE SUPPORT 23 SAFETY RING BLADE PROTECTION 16 ...

Page 17: ...GULATING KNOB 6 THICKNESS PLATE 7 BLADE 8 SHARPENER 9 BLADE COVER 10 BLADE COVER TENSION ROD 11 BASE 12 SLICE DEFLECTOR 13 BLOCK 14 FEED CABLE 15 FEET 16 PLATE PUSHING HANDLE 17 PLATE SUPPORT 18 PLATE LOCKING KNOB 19 SLIDING OVERPLATE 20 FOOD PRESS 21 FOOD PRESS MANOUEVERING LEVER 22 PLATE 23 SAFETY RING BLADE PROTECTION 5 11 1 2 16 15 17 18 22 23 19 20 21 9 8 6 21 20 19 16 5 4 1 2 15 3 14 12 10 8...

Page 18: ...LATE 7 BLADE 8 SHARPENER 9 BLADE COVER 10 BLADE COVER TENSION ROD 11 BASE 12 SLICE DEFLECTOR 13 BLOCK 14 FEED CABLE 15 FEET 16 PLATE PUSHING HANDLE 17 PLATE SUPPORT 18 PLATE LOCKING KNOB 19 SLIDING OVERPLATE 20 FOOD PRESS 21 UNLOCKING LEVER FOR VERTICAL SLIDING 22 FOOD PRESS MANOUEVERING LEVER 22 PLATE 24 SAFETY RING BLADE PROTECTION 1 2 11 6 8 9 21 20 19 23 18 17 16 5 3 20 22 19 16 5 4 2 1 15 15 ...

Page 19: ...ning Starting and stopping is carried out by using the two buttons at the front of the machine which are easily identifiable by their colour and position there is a light which indicates the machine is running This command system prevents accidental starting of the machine after a possible electric circuit interruption this means the slicing machine can only be re started intentionally The machine...

Page 20: ...pply mains is suitable for the machine by checking the technical data plate on the machine The slicer is fitted with a power supply cord of about 2 metres length complete with a plug to allow a simple disconnection from the electric mains supply Always indicate the presence of the power supply cord if the slicer cannot be installed near a socket and if in the installation zone there is a transit o...

Page 21: ...press by pressing down slightly 5 Regulate the thickness of the slice Start the blade by pressing the GREEN button Grip the handle attached to the plate and begin an alternate cutting movement CAUTION if the product moves on the food plate when slicing then the use of a product fence guide is recommended 6 When the weight or size of the goods do not allow a proper cutting for reasons of gravity us...

Page 22: ... second additional rest position is allowed for the first one please see pt 3 p 21 of UM In order to reach the new one please 1 Slide up the arm till the end of the run 2 Rotate the arm of 270 3 Slide down the arm till the round pin reaches the second rest position 3 Insert the fence profile into the clamp positioning the square hole close to the gauge plate and the round one across the smaller kn...

Page 23: ...ing down slightly 5 Regulate the thickness of the slices Start the blade by pressing the GREEN button Grip the handle of the food press and start cutting with combined pressure parallel to the blade alternating movement of the food and perpendicular to the same advancement of food 7 At the end of the cutting operations ensure the thickness regulator knob is turned back to its SAFE position thickne...

Page 24: ...parallel to the blade alternating movement of the food and perpendicular to the same advancement of food 6 At the end of the cutting operations ensure the thickness regulator knob is turned back to its SAFE position thickness plate fully closed stop the blade movement by pushing the RED button 7 To remove the cold cuts use the manouevering lever BSFT series slicing machines 1 Ensure the thickness ...

Page 25: ...ancement of food 6 At the end of the cutting operations ensure the thickness regulator knob is turned back to its SAFE position thickness plate fully closed stop the blade movement by pushing the RED button 7 To remove the cold cuts use the manouevering lever BSFT series slicing machines supplied with with a meat table extension and stainless steel claw gripper last slice device 4 5 3 3 1 2 1 Put ...

Page 26: ...upport all the way towards the operator 2 Turn the locking knob counterclockwise all the way while keeping the support at the end until the safety device of the thickness plate can be heard WARNING To correctly carry out this operation it could be necessary to move the thickness regulating knob at the same time taking it 1 2 mm over the 0 position 3 Take out the whole group by pulling it upwards R...

Page 27: ...n water and dry with a soft cloth or a spongy material Do not clean the slicer with water or stream jets or similar methods Cleaning the blade WARNING Use protective gloves and concentrate on the job at hand RISK OF INJURY 1 Press a damp cloth on the surface of the blade and move it slowly from the center to the edge as shown in the picture on the side of the blade cover and on the other side 2 Dr...

Page 28: ...clockwise the tension rod knob see 6 2 2 Ensure the slide deflector is removed before fitting the knife remouver Fit the knife remover 1 as in the drawing and insert the external edge of the ring with attention under the ring 2 Adjust the knife remover correctly 1 and screw the knurled knobs completely in to the threaded holes of the knife 3 Loosen and remove the screws 4 fixing the blade to the p...

Page 29: ...ade cover as shown in the picture making sure the square section joint is in its proper place 2 Insert the tension rod for locking and screw completely 29 6 2 5 Reassembling the slicing machine Reassembling the sharpener 1 Insert the sharpener beginning from a position of 45 and turning it till that one shown in the picture and then push it downwards until it stops at its correct position ...

Page 30: ...riage moves freely 4 Check that the slice thickness regulator works correctly Reassembling the food plate 1 Insert the entire group on the carriage as shown in the picture NOTE ensure the plate locking knob is fully out loose or the food plate will not drop down onto the support ...

Page 31: ...nnel authorized by the maker is as follows Replacing the blade Replacing the sharpener grindstones Replacing the motor belt Replacing the components of the electric system under the base Repairing the structural parts repairing and or replacing components under the base 7 2 Sharpening the blade NOTE The sharpening operation is to be carried out only when the machine has been carefully cleaned as d...

Page 32: ...icture and turn it 180 WARNING This operation must be performed carefully and attentively RISK OF INJURY 4 Start the blade by pressing the GREEN button 5 Carry out the sharpening of the blade by pressing the sharpening lever as in picture and keeping it pressed for about 10 15 seconds 6 Let go of the sharpening lever and stop the blade by pressing the RED button 7 Lift it and turn it 180 release i...

Page 33: ...erator 2 Insert the oiler in the special hole 3 Squeeze the oiler so that a small amount of oil goes into the hole 4 Remove the oiler and slide the carriage 3 4 times 7 4 Lubricating the transversal guide rod s of the plate and food press weekly WARNING Only use the supplied oil If there is none use white vaseline oil DO NOT USE VEGETABLE OILS 1 Put a small amount of oil on the rod and slide the g...

Page 34: ...he blade The blade slows or stops under stress Loose belt Contact service for assistance Sharpening is no longer regular Grindstones are excessively dirty Clean the grindstones Grindstones worn out Replace the grindstones contact service for assi stance The blade is not sharp Sharpen the blade The blade is excessively used Replace the blade Contact service for assistance The machine does not stop ...

Page 35: ...UM CODE N1 N2 N3 N9 REV 0 3 ENGLISH 35 9 Electrical diagram 3 PH FEEDING L1 L2 L3 3 PH MOTOR U V W 1 PH MOTOR U V VOLTAGE CHANGE 0 230 FEEDING 230 VAC 0 400 FEEDING 400 VAC EMERGENCY L S ...

Page 36: ...UM CODE N1 N2 N3 N9 REV 0 3 36 ...

Page 37: ...ry out the dismantling yourself the materials must be separated according to type and consult a specialized firm for their disposal Always abide by the regulations in force in your country WARNING In any case it is necessary to consult the maker or qualified personnel authorized by the maker for removal of the circular blade and subsequent removal of the sharp edge of the blade so that it can be d...

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