background image

Winch

Winch

Winch

Winch &

&

&

& Roller

Roller

Roller

Roller Fairlead

Fairlead

Fairlead

Fairlead Mounting

Mounting

Mounting

Mounting

1. It is very important that the winch shall be mounted on a flat hard surface in order to make sure the motor, drum and

gearbox housing are aligned correctly.

2. If a different mounting plate is used, the thickness shall be 5 mm (3/16”). If different hardware is used, it must be SAE

grade 8 minimum.

3. Four (4) included M8x 25L Grade 8.8 High Tensile Steel Bolts must be used for securing the winch on the mounting

plate in order to sustain the loads imposed on the winch mounting.

4. Two (2) included M8 x 20L Grade 8.8 High Tensile Steel Bolts must be used for securing the roller fairlead on the

mounting plate.

Solenoid

Solenoid

Solenoid

Solenoid Mounting

Mounting

Mounting

Mounting

1. It disconnects your winch from the power source when the vehicles is not in use
2. It should be mounted close to the battery and keep the location from all metal structures

If

If

If

If with

with

with

with control

control

control

control box

box

box

box (((( solenoid

solenoid

solenoid

solenoid in

in

in

in it

it

it

it ))))

''B

+

'' means to connect to the Positive

+

of Battery

''B-'' means to connect to the Negative - of Battery

''M

+

'' means to connect to the Positive

+(red)

of motor

''M-'' means to connect to the Negative - (white) of mtor

Summary of Contents for 31440

Page 1: ...rior and during use Before use ensure that you are familiar with all winching performance and operation such as speed direction A wire rope should be replaced if it shows signs of excessive wear broke...

Page 2: ...ry injury To To To To avoid avoid avoid avoid injury injury injury injury to to to to hands hands hands hands and and and and fingers fingers fingers fingers Always Always Always Alwayswear heavy leat...

Page 3: ...tain the loads imposed on the winch mounting 4 Two 2 included M8 x 20L Grade 8 8 High Tensile Steel Bolts must be used for securing the roller fairlead on the mounting plate Solenoid Solenoid Solenoid...

Page 4: ...or cables Operation Operation Operation Operation Cable Cable Cable Cable In In In In and and and and Out Out Out Out 1 To determine Cable Out turn to the Out position 2 To determine Cable In turn to...

Page 5: ...ller fairlead then place the replacement wire rope through the roller fairlead throat pass below the drum and insert it into the hole on the drum core 4 Use a hex wrench to tighten the screw downwards...

Page 6: ...inals Cover any existing terminal exposures with terminal boots heat shrink tubing or electricians tape 3 Turn ATV key switch to ON position Check winch for proper operation The wire rope should spool...

Page 7: ...the internal motor components Installation Mounting bolts alignment Bolts tension wear Tightened and aligned Remote control Working Manual Reasonable actuation Wearing in contact points Visual Free o...

Page 8: ...Replace solenoid Switch inoperative Replace switch Dropt or lost wiring Replace wiring and tighten Drum will not freespool Freespool not disengaged Engaged freespool Damaged brake or freespool ass y...

Reviews: