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Maintenance

Maintenance

Maintenance

Maintenance Schedule

Schedule

Schedule

Schedule

Carry out all inspections listed below on schedule and inspections are divided into Daily, Monthly and 3
Monthly. Clean all connections because corrosion on electrical connections will reduce performance or may
cause a short.

Classification of check

Item

Item

Item

Item

Checking

Checking

Checking

Checking method

method

method

method

Checking

Checking

Checking

Checking reference

reference

reference

reference

Daily

Periodical

One

month

Three

month

*

Complete winch

Operate the winch in

and out

Minimum corrosion of

the

internal

motor

components

*

Installation

Mounting

bolts

&

alignment.

Bolts tension & wear.

Tightened and aligned

*

Remote

control

Working

Manual

Reasonable actuation

*

Wearing

in

contact

points

Visual.

Free of wear or damage.

*

Wire rope

Broken strands

Visual,

measuring

(monthly)

Less than 10%

*

*

Decrease

in

rope

diameter

Visual,

measuring

(monthly)

7% of nominal diameter

max

*

Deforming or corrosion

and fastening condition

of end

Visual

No existence

of abnormalities

*

Freespool

Wear in spring

Visual evidence of wear

Free of wear or damage.

*

Motor

Staining, damage

Visual evidence of wear

No

existence

of

abnormalities

*

Brake

Wearing of lining

Visual evidence of wear

Free of wear or damage

*

Performance

Visual

Reasonable actuation

*

Gear train

Damage, wearing

Visual evidence of wear

Free of wear or damage

and

distortion.

Summary of Contents for 31440

Page 1: ...rior and during use Before use ensure that you are familiar with all winching performance and operation such as speed direction A wire rope should be replaced if it shows signs of excessive wear broke...

Page 2: ...ry injury To To To To avoid avoid avoid avoid injury injury injury injury to to to to hands hands hands hands and and and and fingers fingers fingers fingers Always Always Always Alwayswear heavy leat...

Page 3: ...tain the loads imposed on the winch mounting 4 Two 2 included M8 x 20L Grade 8 8 High Tensile Steel Bolts must be used for securing the roller fairlead on the mounting plate Solenoid Solenoid Solenoid...

Page 4: ...or cables Operation Operation Operation Operation Cable Cable Cable Cable In In In In and and and and Out Out Out Out 1 To determine Cable Out turn to the Out position 2 To determine Cable In turn to...

Page 5: ...ller fairlead then place the replacement wire rope through the roller fairlead throat pass below the drum and insert it into the hole on the drum core 4 Use a hex wrench to tighten the screw downwards...

Page 6: ...inals Cover any existing terminal exposures with terminal boots heat shrink tubing or electricians tape 3 Turn ATV key switch to ON position Check winch for proper operation The wire rope should spool...

Page 7: ...the internal motor components Installation Mounting bolts alignment Bolts tension wear Tightened and aligned Remote control Working Manual Reasonable actuation Wearing in contact points Visual Free o...

Page 8: ...Replace solenoid Switch inoperative Replace switch Dropt or lost wiring Replace wiring and tighten Drum will not freespool Freespool not disengaged Engaged freespool Damaged brake or freespool ass y...

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