background image

WARN INDUSTRIES

 

PAGE 1

 

39178 B1 

 

 

 

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 
 

 

 
 
 

Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided 
installation and operating instructions and other information on labels and in this guide. This information alerts you to potential 
hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you 
must use your own good judgment.

  

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. 
READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE 
INSTALLING AND OPERATING THIS PRODUCT. 

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or 
death. 

WARNING

 and 

CAUTION

 are signal words that identify the level of hazard. These signal words mean:  

 WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. 

 CAUTION signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

  

This guide uses 

NOTICE

 to call attention to important mechanical information, and 

Note:

 to emphasize general information 

worthy of special attention. 

  Caution 

Moving Parts Entanglement Hazard 

Failure to observe these instructions could lead to minor or moderate injury. 

 

Always 

take time to fully read and understand the installation and Operations Guide included 

with this product. 

 

Never 

operate this product if you are under 16 years of age. 

 

Never 

operate this product when under the influence of drugs, alcohol or medications. 

Read installation and operating instructions thoroughly.

 

Notice

 

Equipment Damage

 

 

Always 

refer to the 

I

nstallation and Specification Guide, supplied in the winch kit, for all wiring 

schematics and specific details on how to wire this WARN product to your vehicle. 

Read installation and operating instructions thoroughly.

 

 

  WARNING

 

 

 

 

 

 

 

 

INJURY HAZARD 

Failure to observe these instructions could lead to severe injury or death.

 

 

 

Always 

use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are 

not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to 
drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical 
shock, fire or personal injury. 

 

Always 

wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury. 

 

Always 

use extreme caution when cutting and trimming during fitting. 

 

Always 

remove jewelry and wear eye protection.

 

 

Never 

lean over battery while making connections.

    

 

Never route electrical cables: 

Across any sharp edges. 

Through or near moving parts. 

Near parts that become hot. 

 

Always

 insulate and protect all exposed wiring and electrical terminals. 

 

Always

 install terminal boots as directed in installation instructions. 

 

Always

 inspect the quick connect polarity on the cable from the battery AND the cable from the winch. 

 

Always 

use appropriate and adequate care in lifting components into place.

 

 

 

Always 

insure components will remain secure during installation and operation. 

 

Always 

tighten all nuts and bolts securely, per the installation instructions.

 

 

Always 

replace all worn or damaged parts before operating.

 

 

Never 

operate this WARN product with damaged or missing parts. 

 

INSTALLATION INSTRUCTIONS 

MULTI-MOUNT WINCH SYSTEM 

Part Number: 39116 

 

Summary of Contents for 39116

Page 1: ...quipment Damage Always refer to the Installation and Specification Guide supplied in the winch kit for all wiring schematics and specific details on how to wire this WARN product to your vehicle Read installation and operating instructions thoroughly WARNING INJURY HAZARD Failure to observe these instructions could lead to severe injury or death Always use extreme caution when drilling on any vehi...

Page 2: ...r 24 p n 32966 WARN Quick Connect Power Cable to extend forward to the vehicle battery Please read these instructions and all supplied manuals thoroughly before installation and operation of the winch INSTALLATION 1 Install the fairlead by inserting the 7 16 x 1 capscrews and flat washers from the back and the lock washers and hex nuts from the front Tighten the hardware to the specified torque an...

Page 3: ... stripe and the symbols printed on the insulation Some positive cables have red insulation The ground cable is black 6 Connect red power cable lead to the battery positive terminal and the black lead to the negative terminal 7 Upon completion of the installation check winch for proper operation WARNING WARNING WARNING WARNING CHEMICAL AND FIRE HAZARD Failure to observe these instructions could lea...

Page 4: ... to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from moving freely WARNING FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE WINCH AND FAIRLEAD CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH DOUBLE CHECK THAT ALL BOLTS ARE SECURELY TIGHTENED PRIOR TO USE WARNING PERFOR...

Reviews: