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23

The TC505 is available with weekly switching clock.
This optional feature allows you to commence
programmes at a preset time or day of week (e.g.
commence programme 2 on Monday at 01:00 ó
clock). You can enter up to 7 switching jobs. By over
lapping switching jobs functions for instance
automatic reducing temperature at night time become
possible on continuous kilns (heat up kilns weekdays
at 7 AM heat up to 1200°C and bring back tempera-
ture at 5 PM down to 900°C.

By pressing and holding key (8) the TC505 changes to
the mode of entering weekly switching jobs (all
segments of the firing curve (15) light up to indicate
clock switching jobs). Use the keys (16), (17) and (18)
to enter the jobs:

Press key (18) to enter the time (e.g. 23:30). All times
are entered in 24h format. To supress the job enter
„off“ instead of a time (to do so press keys (11) and
„0“). As on entering programmes the last job must be
set to „end“. The last switching job must be set to
„end“ (press key (11) followed by digit key „3“).
Now press key (17) to select the day of week. Further
to the normal weekday selections monday to friday
the TC505 accepts „daily“, „weekday“ and „weekend“.
All settings are entered as abbreviation (0-mon, 1-tue,
2-wed, 3-thu, 4-fri, 5-sat, 6-sun, 7-dly, 8-w/d, 9-w/e).
After pressing key (16) enter the number of the
programme to be commenced when time is reached.
Enter „0“ as programme number to stop a programme.
This feature can be used to stop a programme at a
certain time or day of week.

To enter next switching job enter key (6); key (5)
brings you to the previous job.
After 15 seconds not pressing any keys the TC505
quits the mode of entering switching jobs and returns
to normal operation. All switching jobs are processed
repeatedly until suppressed on setting them to „off“
manually.

t2

t1

t0

rmp3

rmp1

rmp2

tmp2

tmp1

°

C/h

h.min

°

C

°

F/h

°

F

t2

t1

t0

rmp3

rmp1

rmp2

tmp2

tmp1

°

C/h

h.min

°

C

°

F/h

°

F

t2

t1

t0

o

rmp3

rmp1

rmp2

tmp2

tmp1

°

C/h

h.min

°

C

°

F/h

°

F

k

Appendix D

Weekly Switching 

Clock

Summary of Contents for TC 505

Page 1: ...9 3 0 start stop event 1 event 2 hold shift select t2 t1 t0 prog memo 1050 C 1180 C 1250 C 150 C 800 C 900 C rmp3 rmp1 rmp2 tmp2 tmp1 C h h min C F h F Z3 Z 1 Z2 T H E R M O C O M P U T E R TC 505 Op...

Page 2: ...ator controller keypad locked 3 read change final firing temperature 4 read change 1st dwell temperature 5 read change programme delay 6 read change 1st heat up ramp 7 read change 1st dwell time 8 cal...

Page 3: ...not exposed to direct heat or radiation from the kiln 3 General Information 3 Calling up a Programme 5 Starting a Firing 5 Displays during a Firing 6 Entering and Checking a Firing Curve 7 The Value S...

Page 4: ...e c After reaching the temperature the kiln remains for set time The time is entered as hours minutes heating up to 2nd dwell d The kiln heats up at the set rate to the firing temperature The example...

Page 5: ...the firing From now on the current segment of the firing lights up in the firing curve 15 Display 14 reads the current setpoint display 12 the temperature inside the kiln 5 Calling up a Programme C h...

Page 6: ...he time is less than 1 hour the indication is in minutes seconds unit display 13 h min is blinking After 15 seconds or when pressing key 10 followed by key 20 again the the display 14 switches back to...

Page 7: ...s up To change this value proceed as described before All values of the firing curve can be checked and if required changed as described The sequence of checking or changing is free Only keep in mind...

Page 8: ...the controller The first 6 programmes are factory set and cannot be changed This ensures that you always have a set of 6 standard firing curves available The values of these programme number 1 to 6 we...

Page 9: ...oles check color codes A wiring switched at both ends can NOT be determined by the controller and will cause overfiring invalid signal acquisition bad error on determining cold junction temperature or...

Page 10: ...lements The TC505 adds up the net operation times of the heating elements ie only the duration where they were actually under power since programme start This allows you to check the load of the kiln...

Page 11: ...p tem perature the time is adjusted accordingly Example Ramp in 2 hours up to 500 C If the kiln is already at 250 C the time is set to 1 hour only This also ensures that the setpoint starts at the kil...

Page 12: ...controlled ramp by holding the time In a dwell the time is also held infinitely Your TC505 provides you with the option of entering the heating and cooling ramps as time hours minutes rather then degr...

Page 13: ...actor stucks in the ON position for instance Possible causes for over temperature kiln contactor stuck in ON position a contact of the contactor has melted together Certain errors like power breakdown...

Page 14: ...as been continued automatically If the temperature increase does not follow the programme the ramp is held on see section Kiln can not follow the Ramp If the controllers finds the kiln unable to catch...

Page 15: ...s switch you can disregard It just means that the controller has been turned off last time when the firing had not been totally completed Simply continue working by entering a programme internal probl...

Page 16: ...values only if certain errors happen for instance all errors decribed in Appendix A The last 50 errors are recorded including all details temperatures etc like in the data log This allows quick and ef...

Page 17: ...ample display on the left hand side To indicate log display other than normal operation display a programme run is shown as a continuously and not blinking decimal point in display 12 To call up the f...

Page 18: ...solutely identical as described before for the data log The error log records in seqence all previous errors The log can only be purged by the manufacturer and is very efficient and essential to track...

Page 19: ...t the parameters Some adjustments are blocked for safety reasons e g changing the type of thermocouple from S R to J K or vice versa Warning Appendix C Configuration par no description default unit 1...

Page 20: ...ting up the kiln 9 setting 0 the controller entirely reacts on all delays on heating up in ramps The time counter in controlled ramps is held hold if one zone gets up to full power This setting ensure...

Page 21: ...e function of these additional control outputs can be set to one of the following options each 0 control output OFF no function 1 output for safety contactor ON during programme run OFF if overtempera...

Page 22: ...simple and compact to make changes understandable Parameter changes allow the adaption of the TC505 to almost all applications However many functions of the TC505 are hidden using this parameter list...

Page 23: ...e last job must be set to end The last switching job must be set to end press key 11 followed by digit key 3 Now press key 17 to select the day of week Further to the normal weekday selections monday...

Page 24: ...up DDE fieldbus driver software required state of the art software bentrup WinControl for visualization data acquisition and recording managing firing programmes and configuration A detailed descripti...

Page 25: ...in no function HAN7Da HAN15Da CPC14a a additional control output 7 C3 12 b control output live 6 A3 14 c control output neutral 1 B3 13 d earth ground earth clamp 11 e mains supply live 5 A1 8 f mains...

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