Bentone BG 300 M-J/K-IP40 Page 52 Installation And Maintenance Instruction Download

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Enertech AB. P.O Box 309, SE-341 26 Ljungby.

www.bentone.se, www.bentone.com

Summary of Contents for BG 300 M-J/K-IP40

Page 1: ...ainable energy solutions worldwide CR00078 178 086 72 1 2020 05 06 Installation and maintenance instruction BG 300M Burner Pro J K MB VEF 407 412 IP40 Original translation of Installation and maintenance instruction ...

Page 2: ...KS 76 24 1234567 1 230V 1 0A 50Hz IP 20 Man Year 2019 Cap Min Max Manualer på övriga språk www bentone com download or scan QR code Enter the burner s article number on your data plate see picture and select language Manuals in other languages www bentone com nedladdning eller scanna QR koden Skriv in brännarens artikelnummer som finns på din typskylt se bild och välj ditt språk www bentone com do...

Page 3: ...brake plate____________________________ 19 5 2 Checking the combustion head ____________________ 19 5 3 Setting the air pressure switch _____________________ 21 5 4 Setting the min gas pressure switch ________________ 22 5 5 Setting the max gas pressure switch _______________ 23 6 Multibloc MB VEF B01 407 412 ______________________ 24 7 Calculating the aeration time ________________________ 27 7 1...

Page 4: ...a dry environment max 80 relative humidity no condensation Temperature 20 to 60 C Check that the burner is compatible with the boiler s output range All components must be installed without being bent twisted or subjected to mechanical or thermal forces which can affect the components The burner must be installed so that it complies with local regulations for fire safety electrical safety and fuel...

Page 5: ... be put into operation without proper safety and protection devices A Class BE fire extinguisher is recommended It is forbidden to alter thedesign or use accessories which have not been approved by Enertech in writing Prior to operation the following points must be checked fitting and installation work has been completed and approved electrical installation has been correctly performed flue gas du...

Page 6: ...ge check 1 year 3000 hrs Filter 1 year replacement at Δp 10 mbar 3000 hrs replacement at Δp 10 mbar Electrodes Replacement Cleaning 1 year Replacement Cleaning 3000 hrs Brake disc Replacement Cleaning 1 year Replacement Cleaning 3000 hrs Motor 1 year 3000 hrs Fan wheel 1 Year Replacement when cleaning needed imbalance 3000 h Replacement when cleaning needed imbalance The burner and its components ...

Page 7: ...D E F G H I J O P S BG 300 330 225 130 340 585 175 200 300 35 380 172 525 08 Dimensions specified in mm 2 1 The burner is intended for use with Hot water boilers in intermittent operation 2 2 Dimensions Gas connection 3 4 2 I H A F D J E G B C O S P The above measurements are maximum measurements The measurements may vary depending on which components are used Minimum recommended measurements to t...

Page 8: ...kWh Nm3 MJ Nm3 kcal Nm3 G20 9 5 34 02 8126 G25 8 2 29 25 6986 G30 32 5 116 09 27728 G31 24 6 88 00 21019 Gerätekategorien Appliance categories Versorgungsdrücke Supply pressures Bestimmungsländer Countries of destination II2R 3R 20 360mBar BG CZ DE EE ES FR GR HU IS IT LU LV NO PT SI All countries II2H3B P 20 360mBar AT CH CY DK FI LT RO SE SK II2H3P 20 360mBar GB IE II2L3B P 20 360mBar NL RO II2E...

Page 9: ...1 2 3 4 40 60 80 100 120 140 160 180 200 220 kW G20 G31 mbar 1 0 1 2 3 4 40 60 80 100 120 140 160 180 200 220 kW G30 G25 mbar Do not exceed the working area Measures according to EN 3746 2010 Option 1 The burner s noise level can be reduced by equipping a sound damper Installation must not affect the air supply to the burner Option 2 The burner s noise level can be reduced by connecting the burner...

Page 10: ...e 7 Air damper 8 Air intake 9 Ignition electrode 10 Electrical panel 2 11 Electrical panel 1 12 Optional accessory 13 Fan wheel 14 Motor 15 Ionisation electrode 16 Transformer 17 Insert 18 Nozzle 19 Brake disc 20 VPS 21 Gas pressure switch min leakage control 22 Solenoid gas pressure switch min leakage control 23 MultiBloc 4 5 1 2 6 21 22 24 20 25 26 12 3 6 7 8 10 23 ...

Page 11: ...4 Solenoid MultiBloc 25 Solenoid gas pressure switch max 26 Max gas pressure switch 27 Electrical panel 1 28 Main switch 29 Indicator light triggered relay reset relay 30 Indicator lamp operation 31 Operating switch 32 Automatic manual mode 33 Increase decrease ...

Page 12: ...of the gas burner and the whole installation The supplier must instruct the user 3 4 Inspection and maintenance See service schedule 3 5 Start up After the burner has been fitted to the boiler and the electric connection the leakage control the venting and the electric function test have been carried out the burner will be ready for start up Howerer study the sections dealing with adjustments of m...

Page 13: ... of the installation If not please contact the supplier 2 Check that the gas components of the burner are approved for indicated gas pressure 3 The gas supply system should be installed in accordance with current standards 4 Pipe lines should be run so that service on boiler and burner is facilitated 5 Pipe lines should be run so that eventual contaminants cannot come into contact with the gas com...

Page 14: ...s pressure switch 5b Max gas pressure switch 6a Main valve 2 way For modulating operation this valve is equipped for ratio control 6b Safety valve 7 Tightness check 8 Control motor 9 Air pressure switch 10 Ventilation pipe for releasing gas Pos 5b 7 Components not required as per EN 676 Required for over 1200 kW as per EN 676 Multi Block 10 ...

Page 15: ...i bloc Loosen the union nut Removal of fan house unit from burner Remove the screws A Swing out the fan housing Remove the ionisation and ignition wires from the electrodes Remove the bolt B on the spectacle flange Lift away the fan housing Installation example Connect the gas to the burner by means of the ball valve Ensure that the union nut ball valve and tubing make it easy to remove the burner...

Page 16: ...d be 1 5x max inlet pressure or min 150 mbar If any leakage locate the source by means of soapy water or a leak location spray After tightening repeat the test Electric function test Ensure that phase and neutral are not reversed The gas shut off cock should be closed To prevent the gas pressure switch from locking out it should be linked temporarily After the main switch has been switched on and ...

Page 17: ...17 Bentone 172 515 08 2018 01 02 4 8 Gas nozzle Natural gas Propan Biogas UV detector 2 5 8 0 ...

Page 18: ... flicker increase N When the flame is established adjust the gas flow by means of the screw N Use a flue gas instrument Change over to max load press the switch increase Adjust the gas flow with V and check at the same time the combusti on values Go back to min load and check the combustion value Adjust if necessary If necessary repeat the controls of the adjustment made on min N and max load V In...

Page 19: ...re it is always necessary to fine tune airflow using the burner s airflow regulator 5 2 Checking the combustion head Check the combustion head brake plate and electrodes as follows Loosen the nuts a Swing the burner out Remove the screw b and knob for setting the combustion head Loosen the fixing screw c until the burner insert is released Pull out the insert from the gas manifold Setting the brak...

Page 20: ... ball valve and close the main switch If the burner starts initial adjustments can be carried out Setting the combustion head The burner is equipped with a lever that changes the position of the brake plate in the combustion head This is used to set the correct pressure drop across the combustion assembly and thereby obtain good combustion without pulsation The position to be used depends on among...

Page 21: ...e on the scale for the air pressure switch minimum approx 15 4 Try to find the pressure at which the burner stops for both the minimum and maximum output by turning the scale Make a note of the values and then set the air pressure switch on the basis of the highest pressure noted at which the burner stopped 5 The air pressure switch should be set to a pressure approx 10 15 lower than the highest n...

Page 22: ...ressure to the burner during normal operation at the highest output 5 Based on the desired connection pressure determine the connection pressure at which the gas pressure switch should stop the burner The connection pressure at which the burner is stopped must be set to a level that stops the burner before poor combustion occurs 6 Set the min gas pressure switch to this value by turning the scale ...

Page 23: ...he block PBR or PA or on the VPS 4 Start the burner 5 Measure and make a note of the highest pressure downstream of the gas valve within the range of the set output when the burner is operating under normal conditions 6 Based on the highest pressure measured downstream of the gas valve the desired pressure at which the burner must be stopped is set downstream of the gas valve 7 Set the max gas pre...

Page 24: ...st point connection 1 8 before V1 before governor 10 Adjustment screw for zero point adjustment N min load 11 Test point connection 1 8 PF 12 Test point connection 1 8 PBr 13 Flange connection outlet 14 Test point connection 1 8 Pa before V2 after governor 15 Indication of V1 and V2 in operation not standard 16 O ring Check the filter at least once a year It is possible to connect a leakage contro...

Page 25: ...lse lines should preferably be made of steel Inside diametre ø 4 mm steel tube ø 6 4 For PL other material can be used Impulse lines PL and PBR are ready from factory Impulse lines shall be mounted in such a way that no conden sate can flow back into the multibloc This is especially important when PF is concerned Impulse lines shall be mounted in such a way that they are protected against rupture ...

Page 26: ...DN p p a p a Br F pL 3 p e 3 p e 7 8 4 6 1 5 1 3 3 4 2 2 6 8 7 6 5 1 Pressure taps P1 L1 Mp N P1 L1 MP N 2 1 S 10 S 30 1 3 4 5 G 1 8 screwed sealing plug 2 Measuring nozzle 6 7 8 G 1 8 female thread for pL pF pBr pulse lines 6 5 2 Electrical connection ...

Page 27: ...rth volume m3 Q Burner output kW X Aeration time in seconds Hot Water Boilers and Steam Boilers 100 airflow 50 airflow Minimum aeration time 20 sec Minimum aeration time 40 sec 33 airflow Minimum aeration time 60 sec X Aeration time in seconds Industrial applications The aeration time must correspond to at least 5 full air circulations in the hearth and connected spaces Local regulations must be f...

Page 28: ... 32 5 116 09 27728 7 1 Recommended excess air when using default setting Grade of gas Excess air flue gases Max CO2 O2 CO2 Lambda 1 2 Natural gas 3 5 10 11 9 Propane 3 5 11 5 13 9 Butane 3 5 11 5 14 1 7 2 Determining the gas quantity for the system The heat values indicated are normal values the heat value varies according to the origin of the gas For more exact information on values contact the g...

Page 29: ... 19 Nm3 h Hu η 9 5 0 90 Example C V 0C Q 160 19 Nm3 h Hu 0 00116 η 8126 0 00116 0 90 If the barometer reading altitude pressure and temperature of the gas deviate significantly from normal values this must be taken into account as follows Calculation example Q 160 kW HU Example A 34020 MJ Nm3 Example B 9 5 kWh Nm3 Example C 8126 kcal Nm3 η 90 V0 Desired quantity of gas Nm3 h Q Boiler output kW HU ...

Page 30: ...sually to measure how long it takes for the burner to consume a certain quantity of gas To measure t Time for a certain quantity of gas consumed by the burner h M Quantity of gas consumed m3 V Actual gas flow m3 h V V0 f VA V0A f 18 8 0 90 17 m3 h VB V0B f 19 0 90 17 m3 h VC V0C f 19 0 90 17 m3 h This means that the quantity of gas read from the gas meter should actually be read off as 1 11 the ca...

Page 31: ...ain power supply and disconnect the Euro plugs from the burner 2 Remove the screws A turn off the burner Remove the ignition and ionisation cables 3 Check the combustion device s position Remove the screw B to remove the adjustment device 4 Remove the screw C remove the combustion device 5 Check and clean the brake plate and gas inlet If necessary replace the worn parts 6 Check the ignition electr...

Page 32: ...ate 9 Remove the damper motor from the mounting plate I 10 Install the new damper motor on the mounting plate 11 Mount the damper to the damper motor s shaft Ensure that the screw is perpendicular to the plane of the shaft 12 Re install the damper motor and mounting plate on the air intake Ensure that the damper shaft and control arm are connected correctly 13 Connect the damper motor cable 14 Fit...

Page 33: ... µA Connection of the µA instrument is made easier by the fact that all gas burners are equipped with a divisible ionisation cable Technical data For continuous operation Idle voltage at ION terminals AC 330 V Protect the ionisation electrode from electric shock Short circuit current Max 0 5mA Min current for flame detection Min 3 μA Required current to ensure detection Min 3 μA Possible detection...

Page 34: ...endent on three factors electricity gas and air supply Should there be any changes in the ratio between these three factors there is a risk of break downs It has been proved that most break downs are caused by simple faults Before calling the service engineer the following should therefore be checked Is the gas cock open Are all fuses in order and the current switched on Are the thermostats correc...

Page 35: ...o the process burner are installed in to Se local regulations for information Safety system cables must be run in separate cables outgoing signal must not come in same cable as incoming signal Signals must be in different harnesses for safety reasons Safety system as door switches water level pressure temperature and other safety limiters must be installed in safety loop according to process ...

Page 36: ...36 Bentone 11 2 Wiring diagram BG300 BP JK IP 40 ...

Page 37: ...Lamp low load M1 Burner motor M2 Damper motor L S SQN75 294A21B S1 Operating switch S3 Control thermostat S4 Temperature limiter S7 Main switch S8 Air pressure switch S9 Min gas pressure switch S10 Max gas pressure switch S11 Change over switch Aut Man S12 Change over switch Increase Decrease S30 External reset S31 Manual reset T1 Ignition transformer X1 Connection block X20 Terminal block burner ...

Page 38: ... Control mode by pressing the reset button for 3 seconds when the Flame LED flashes during start up In Control mode the Status LED shines yellow the Fan LED flashes and LEDs 2 6 show the flame signal strength Each LED corresponds to 20 of the total flame signal 5 lit LEDs correspond to 100 and 2 LEDs correspond to 40 BP230UVFR S2 BP230UVFR S3 Pre purge time t1 30 7 s 37 2 s Pre ignition time t3 6 ...

Page 39: ...that the damper motor is in the Low Load mode by supplying voltage to connection 8 on the control unit 9 Ignition on The control unit supplies voltage to the ignition transformer by activating connection 16 10 Fuel on The control unit activates the fuel valve by supplying voltage to connections 17 and 18 as well as to direct ignition systems 11 Flame indication Ignition transformer turns off The f...

Page 40: ...ler distributor 7 INTERNAL COMMUNICATION ERROR RED Reset the system to continue normal operation Contact reseller distributor if the fault persists 8 REMOTE RESET RED The user has pressed Remote Reset or the remote controller has short circuited 9 IONISATION FAULT RED Replace the control unit Contact reseller distributor 10 MAIN PROGRAM SEQUENCE ERROR RED Replace the control unit Contact reseller ...

Page 41: ... Replace the control unit Contact reseller distributor 31 IONISATION SHORT CIRCUIT RED Possible external short circuit between terminals 23 and 24 Contact reseller distributor if the fault persists 32 TIME LIMIT EXCEEDED FOR CONTROL MODE RED 30 minute activation time passed 33 STANDBY FALSE FLAME RED False flame detected in Standby mode 34 NOT USED RED 35 INTERNAL RESET RED Internal software reset...

Page 42: ...ime or no voltage Check cabling and ensure sufficient earthing 53 WAITING TIME FEEDBACK LIMIT EXCEEDED RED Loss of feedback from the damper motor for more than 10 minutes Check the cabling Check the damper motor 54 MAIND FEEDBACK RED The system detected voltage at terminal 18 at the incorrect time or no voltage Check cabling and ensure sufficient earthing 55 DIAGNOSTICS INTERRUPTED RED Replace the...

Page 43: ...f fault Action Burner does not start No gas Make sure all gas taps are open No power Check the fuse thermostat and electrical connections Burner motor does not start Motor protection has tripped Motor faulty Burner control faulty Replace Burner motor running no ignition spark at the end of pre aeration No power in the terminals Check the connector Replace faulty burner controls Ignition electrodes...

Page 44: ... Reduce air volume Ignition load incorrectly set Increase decrease gas supply Reduce airflow Gas pressure too low Increase pressure If necessary contact gas supplier Pulsations at start up Ignition electrodes incorrectly set Adjust Gas pressure too high Check and adjust using pressure gauge and pressure control valve Flue gas side blocked Check the chimney flue Burner pulsates during operation Bur...

Page 45: ...ng natural gas and liquefied petroleum propane butane Choke the air supply Poor air supply Open the air supply Check flue gas damper Holes in gas nozzle clogged Clean Poor fresh air intake Check and increase Flame at incorrect angle due to combustion head out of position Check the combustion head and readjust Condensation build up in boiler and chimney Flue gas temperature too low or gas volume to...

Page 46: ...14 EU Declaration of conformity Bentone Gasburners ...

Page 47: ...ermostats etc are correctly adjusted 10 Read the instructions and follow the directions given for the burner as to starting up and service 15 4 2 Maintenance 1 Switch off the current with the main switch 2 Shut off the gas supply with the shut off cock on the burner Normal operation 1 Ensure that the air supply to the burner is not obstructed by dust and dirt 2 Have the installer make a yearly ove...

Page 48: ...om Chimney Measu rement C µ A Before After mbar mbar Small Flame Large Flame Measures Date Nm3 gas h Governor CO2 CO Fluegas temp Ionisation current Pressure Efficiency Fire room Chimney Measu rement C µ A Before After mbar mbar Small Flame Large Flame Measures Date Nm3 gas h Governor CO2 CO Fluegas temp Ionisation current Pressure Efficiency Fire room Chimney Measu rement C µ A Before After mbar ...

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Page 52: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com ...

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