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eff ective when located as close to the working area as
possible. However care should be exercised to avoid directing 
the discharged air directly onto the occupants of the area to 
be heated. 

On exposed walls heaters should be positioned so as to
discharge towards, or along the length of the exposed wall.  In 
areas where it is proposed that more than one heater is to be 
installed, a general scheme of circulation should be drawn up 
and maintained, thereby off ering the best heat distribution. 

Air pressure within the area heated and the outside air
pressure must remain the same, factors infl uencing this would 
be the presence of extraction systems, ventilation systems, 
and various types of process plant. OUHA 60-100 models can 
be installed to allow the fans to work in opposite directions. 
This enables the heater to be installed centrally in the area to 
be heated and allows warm air to be discharged to both the 
front and rear of the heater.

The heater must be installed on a fl at and level surface made 
from non-combustible material, which is suffi

  ciently robust 

to withstand the weight of the heater and any ancillary 
equipment. Any combustible material adjacent to the heater 
or fl ue system must be so placed or shielded so that its surface 
temperature does not exceed 65°C.

In areas where it is proposed that more than one heater is to 
be installed, a general scheme of circulation should be drawn 
up and maintained, thereby off ering the best heat distribution

All

 

Suspended Oil fi red Unit Heaters are fi tted with a pressure 

relief facility, this is incorporated into the design of the fl ue gas 
exit duct. 

Care should therefore be taken in siting service connections 
and controls well away from the pressure relief vent.

Warning

 

Under no circumstances must the pressure relief be
restricted, blocked, or have the free exit of exhaust gas
impaired or re-directed.

1.9  

Fuel supply - general 

The

 

Suspended Oil fi red Unit Heater range are all

manufactured and pre-set for use with either 28 second or 
35 second gas oil delivered to the burner via a suitable piped 
system from the oil storage tank.

  Galvanised or plastic pipe work and fi ttings must 

not be used. (see BS 5410 Part 1 1997)

The constraints of the application will, to a large extent, 
determine whether it is preferable to use a single pipe gravity 

feed system, or whether the two pipe pumped system is more 
appropriate.

Where more than one appliance is to share a common supply 
it will be necessary to use a pressurised ring main system.

All pipe work must be constructed and installed so that it does 
not permit the ingress of air.

The construction, size, and position of the oil storage tank 
must take account of the current regulations, as well as suiting 
the requirements of the installation.

Please refer to pages 9 and 10 for additional information.

Caution

 

On pumped systems always check that the pump is correctly 
set up prior to running, and always ensure that valves are 
open allowing a free fl ow of oil through the system.

1.9.1 Fuel 

In order to promote trouble free operating it is necessary that 
the oil within the storage tank and oil line does not fall below 
the cold fi lter plugging point (cfpp), in this country and with 
class D fuel (also referred to as gas oil). The critical 
temperature is -4°C for this summer grade.

The cfpp critical temperature for the winter grade is -12°C. 
If summer grade fuel is stored for winter use in areas prone 
to severe frosts and low temperatures it will be necessary to 
insulate or even heat the supply tank and pipe work.

Note

 

The fuel supplier should be contacted prior to installation so 
that any requirements concerning delivery, transport, storage 
and use can be addressed before work commences.

Warning

 

The inlet pump pressure must not exceed a maximum of 0.4 
bar, this is because beyond this point gas is liberated from the 
oil.

1.9.2 Storage tank 

An externally painted steel storage tank to BS 799 part 5 1987 
or a medium density polyethylene oil tank OFTEC certifi ed 
to OFS T-100 may be used.  Local, national, European and fi re 
regulations must also be complied with and must include:

• 

A fuel level gauge (not made from glass) a vent pipe 

with a diameter greater than that of the fi ller and
featuring a weatherproof termination. 

• 

A sludge valve.

Summary of Contents for OUH 2 100

Page 1: ...ng regulations BS 7671 BS 6896 Industrial Commercial and any other relevant British Standards and Codes of Practice by a qualified installer All external wiring MUST comply with the current IEE wiring...

Page 2: ...ation Operation and Maintenance manuals is done so for information and guidance purposes only and should only be considered valid at the time of the publication The Manufacturer cannot be held respons...

Page 3: ...1 15 Technical details 1 15 1 Reference information 2 Installation Instructions 2 1 Packaging siting 2 2 Heater mounting 2 3 Minimum clearances 2 4 Warm air circulation 2 5 Flue installation 2 6 Oil...

Page 4: ...ormation pack It is the responsibility of the installer owner user or hirer of a Suspended Oil fired Unit Heater to ensure that they are familiar with the appropriate information manuals supplied by t...

Page 5: ...the flue The position of the heater relative to the supply of fuel The position of the heater relative to the electrical services and if appropriate any additional controls The position of the heater...

Page 6: ...n must be carried out in accordance with the current IEE wiring regulations BS 7671 BS 6896 Industrial Commercial and any other relevant British Standards and Codes of Practice by a qualified installe...

Page 7: ...ered to the burner via a suitable piped system from the oil storage tank Galvanised or plastic pipe work and fittings must not be used see BS 5410 Part 1 1997 The constraints of the application will t...

Page 8: ...ciently so as to cause damage to the seals within the pump The return oil should preferably be discharged through an elbow onto a tank plate situated within the tank this should be positioned so as no...

Page 9: ...ater itself and no other plant or equipment The position of the isolation switch must be such that it is adjacent to the heater and easily accessible at all times In addition the isolator itself must...

Page 10: ...rner oil pump details 205 375 suction feed Burner oil pump details for heater models 30 180 oil lines L metres H m 8mm I D 10mm I D 0 0 35 0 100 0 1 0 30 0 100 0 1 0 25 0 100 0 1 5 20 0 90 0 2 0 15 0...

Page 11: ...ion of the heated space section 1 11 1 2 refers 1 11 1 1 Natural Ventilation Openings to the Heated Space If the heated space design air change rate is less than 0 5 air changes per hour then provisio...

Page 12: ...ning should be sited on an external wall and positioned as high as is practical and always within the top 15 of the wall height The low level natural ventilation opening should be situated on an exter...

Page 13: ...e non combustible resistant to internal and external corrosion and be capable of withstanding the stresses and loadings associated with normal use When designing the flue system the prevention of the...

Page 14: ...5 17 640 20 36 182 5 340 380 212 139 60 780 1475 895 150 1177 17 640 20 36 170 340 380 212 139 70 780 1475 895 150 1177 17 640 20 36 170 340 380 212 139 90 980 1750 1055 175 1365 17 770 20 36 231 405...

Page 15: ...212 139 729 730 60 780 1475 1175 150 1177 17 640 20 36 170 340 380 212 139 1151 730 70 780 1475 1175 150 1177 17 640 20 36 170 340 380 212 139 1151 730 90 980 1750 1376 175 1365 17 770 20 36 231 405...

Page 16: ...60 S Head Setting 0 flue resistance Number 6 4 5 2 1 5 Air Setting 0 flue resistance Number 5 5 3 4 5 2 2 8 Air Flow std m sec ft min 1 52 3220 2 6 5500 2 6 5500 2 77 5800 2 77 5800 Outlet Pressure OU...

Page 17: ...agnetic Compatibility BS EN 50165 Safety of Electrical Equipment BS 5854 Code of Practice Flues Flue Structures BS 799 5 Oil Burning Equipment oil tanks OFTEC OFS T 10 Polyethylene oil storage tanks B...

Page 18: ...ally designed cantilever wall or vertical stanchion brackets which locate directly to the four M10 fixings on the heater casing Alternatively OUHA or OUHC units can be mounted on cantilever type wall...

Page 19: ...itis Always ensure that the appropriate personal protective equipment is used 2 7 Electrical Installation connection The Suspended Oil fired Unit Heater range is only available in 230V 50Hz 1PH It is...

Page 20: ...Wiring Diagram 33 65 245 Models OUHA OUHC40 ON OFF Riello Oil Fried Burner...

Page 21: ...Wiring Diagram 33 65 246 Models OUHA 60 70 ON OFF Riello Oil Fried Burner...

Page 22: ...Wiring Diagram 73 65 010 Models OUHA 90 100 ON OFF Riello Oil Fried Burner...

Page 23: ...Wiring Diagram 33 65 247 Models OUHC 60 100 ON OFF Riello Oil Fried Burner...

Page 24: ...Wiring Diagram 33 65 248 Models OUHA OUHC 40 HI LOW Riello Oil Fried Burner...

Page 25: ...Wiring Diagram 33 65 249 Models OUHA 60 70 HI LOW Riello Oil Fried Burner...

Page 26: ...Wiring Diagram 73 65 011 Models OUHA 90 100 HI LOW Riello Oil Fried Burner...

Page 27: ...Wiring Diagram 33 65 250 Models OUHC 60 100 HI LOW Riello Oil Fried Burner...

Page 28: ...Remote Connections 33 65 132 ON OFF HI LOW Less Controls Remote Connections 33 65 228 ON OFF to SmartCom SC3 SZ...

Page 29: ...Remote Connections 33 65 229 HI LOW to SmartCom SC3 MZ Remote Connections 33 65 131 ON OFF HI LOW to CP4...

Page 30: ...sample point can be plugged and sealed after commissioning i Ensure that the burner is securely attached to the heater j Test for electrical earth continuity between the heater oil pipe work and main...

Page 31: ...commissioning the data are found to be not in accordance with the manufacturers data then the following action is recommended Re check all readings and calculations Adjust burner as per manufacturers...

Page 32: ...commissioning engineer must ensure that the user is familiar with the safe and efficient use of the heater detailing the function of all controls and main components c The user should be made aware o...

Page 33: ...is operational Bi Annual Inspection a As per quarterly inspection plus b Combustion check c Smoke test Annual Inspection a As per half year inspection plus b Heat exchanger and cleaning c Electrical c...

Page 34: ...fittings should all be inspected to ensure that they are free from corrosion and to ensure that where brackets have been fitted these remain secure and offer adequate support The oil filter should be...

Page 35: ...Turbulator positions in models 40 70 8 off Turbulator positions in models 90 100 12 off...

Page 36: ...156 30 01 156 30 01 156 30 01 156 Electrode Assy 30 05 711 30 05 790 30 05 790 30 02 919 30 02 919 Photocell 30 02 280 30 02 280 30 02 280 30 02 280 30 02 280 Fire Valve 29 03 007 29 03 007 29 03 007...

Page 37: ...Gasket 20 45 589 20 45 589 20 45 589 20 45 589 20 45 589 Secondary Limit Thermostat n a 28 16 058 28 16 058 28 16 058 28 16 058 Sight Glass 20 30 151 20 30 151 20 30 151 20 30 151 20 30 151 Heat Exch...

Page 38: ...light and lockout occurs Fuel Feed incorrect Check oil pressure is correct Check that head of gravity is sufficient Check that suction lift is not too great two pipe system Check the bypass plug is pr...

Page 39: ...s Check filter Check valves Check for air in fuel line Adjust air damper Adjust air damper Burner gives a smokey flame Poor combustion Insufficient combustion air Inadequate flue draught Check if corr...

Page 40: ...rm air short circuit Adjust warm air discharge cool air inlet accordingly Check pulleys are secure Check for high resistance Check outlet grilles are not closed or Check filter is clean Check for no l...

Page 41: ...changer support on bracket flange lugs Remove the fixing screw s holding the End Cone and withdraw from burner head Loosen the screw clamping the electrodes Replace in reverse order 7 4 Nozzle Disconn...

Page 42: ...spring loaded din fixing clip using a small flat head screwdriver prise the clip downwards to release the MCB Replace in reverse order 7 9 Fan Limit Stat Assembly Disconnect electrical supply to the h...

Page 43: ...Notes...

Page 44: ...the ignition sequence can be re initiated Caution Repeated or frequent lockouts must be investigated and their cause determined by a qualified and competent engineer 8 User Instructions 8 1 Commission...

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