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BendPak XPR-12CL, Installation And Operation Manual

The BendPak XPR-12CL is a top-of-the-line automotive lift designed for professional use. To ensure smooth installation and operation, make sure to refer to the comprehensive "Installation And Operation Manual," available for free download from our website. Get all the information you need to optimize this exceptional product.

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TABLE OF CONTENTS

Contents                                                                                                                                                   Page No.

Warranty / Serial Number Information . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Definitions of Hazard Levels . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Owner’s Responsibility . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installer/Operator Agreement/ Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety / Warning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 1 / Selecting Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . 7
Step 2 / Floor Requirements / Concrete Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . 7
Assembly View / Description of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Floor Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Step 3 / Prepare the Posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Equalizer Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 
Hose Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Step 4 / Site Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Step 5 / Installing Power Side Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Step 6 / Installing Off Side Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Step 7 / Mounting The Overhead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Step 8 / Mounting The Hydraulic Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18
Step 9 / Installing the Safeties and Safety Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
Step 10 / Installing Hydraulic Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Step 11 / Routing the Equalizer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
Step 12 / Installing Overhead Microswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22
Step 13 / Installing  Power Unit Hose Assembly and  Power Side Safety Cover . . . . . . . . . . . . . . . . . . . . . . . . 22
Step 14 / Installing the Lift Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
Carriage Stop Bolt Installation Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Step 15 / Power Unit Connection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-28
Step 16 / Lift Start Up Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Post Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Step 17 / Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Step 18 / Bleeding the Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Optional Equipment Installation. .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-32
Step 19 / Operation/ Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-41
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-45
Torque Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-48
Parts Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-60
CE Certificate  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Certificate of Compliance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Summary of Contents for XPR-12CL

Page 1: ...l near the lift at all times Make sure that ALL USERS read and understand this manual 1645 Lemonwood Dr Santa Paula CA 93060 USA Toll Free 1 800 253 2363 Tel 1 805 933 9970 www bendpak com IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION BY PROCEEDING WITH LIFT INSTALLATION AND OPERATION YOU AGREE THAT YOU FULL...

Page 2: ...ables etc unless wear or failure is a direct result of manufacturer defect due to material and or workmanship e Any component damaged in shipment or any failure caused by installing or operating lift under conditions not in accordance with installation and operation guidelines or damaged by contact with tools or surroundings f Motor or pump failure caused by rain excessive humidity corrosive envir...

Page 3: ...rrect initial function t Read and follow the safety instructions Keep them readily available for machine operators t Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised t Allow unit operation only with all parts in place and operating safely t Carefully inspect the unit on a regular basis and perform all maintenance as requi...

Page 4: ...ssembly 17 Step 8 Mounting The Hydraulic Power Unit 17 18 Step 9 Installing the Safeties and Safety Cable 18 19 Step 10 Installing Hydraulic Lines 20 Step 11 Routing the Equalizer Cables 20 21 Step 12 Installing Overhead Microswitch 21 22 Step 13 Installing Power Unit Hose Assembly and Power Side Safety Cover 22 Step 14 Installing the Lift Arms 23 24 Carriage Stop Bolt Installation Warning 25 Step...

Page 5: ...y or lift Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Please read entire manual prior to installation Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual For additional copies or further information contact BendPak Inc Ranger Products ...

Page 6: ...glasses Consider work environment Keep work area clean Cluttered work areas invite injuries Keep areas well lit Guard against electric shock This lift must be grounded while in use to protect operator from electric shock Never connect the green power cord wire to a live termi nal This is for ground only Only trained operators should operate this lift All non trained personnel should be kept away f...

Page 7: ... Lb Models 6 5 Min Thickness 3 000 PSI 15 000 Lb Models 8 Min Thickness 3 000 PSI 18 000 Lb Models 8 Min Thickness 3 000 PSI All models MUST be installed on 3 000 PSI concrete only conforming to the minimum requirements shown above New concrete must be adequately cured for at least 28 days minimum IMPORTANT NOTICE These instructions must be followed to ensure proper installation and operation of y...

Page 8: ...er 2 Parts Box Packing List Enclosed 1 Parts Bag Packed in Part Box 1 Hydraulic Power Unit 1 When removing the Lift from shipping angles pay close attention as the Posts can slide and can cause injury Prior to removing the Bolts make sure the Posts are held securely by a Forklift Shop Crane or some other heavy lifting device Offside Post Overhead Assembly Telescoping Screw Pad Stacking Pad Adapter...

Page 9: ... 813 mm 32 813 mm 35 1 2 902 mm 35 1 2 902 mm I Reach Rear Arm Max 60 1524 mm 60 1524 mm 71 1 2 1819 mm 71 1 2 1819 mm J Min Pad Height 5 127 mm 5 127 mm 5 127 mm 5 127 mm K Rise 69 1753 mm 69 1753 mm 69 1753 mm 69 1753 mm L Max Lift Height Pad Only 74 1880 mm 74 1880 mm 74 1880 mm 74 1880 mm M Max Lift Height 6 Adapter 80 2032 mm 80 2032 mm 80 2032 mm 80 2032 mm Standard Motor 220VAC 60Hz 1Ph 220...

Page 10: ... mm 39 991 mm 39 991 mm 39 991 mm I Reach Rear Arm Max 60 1524 mm 60 1524 mm 60 1524 mm 60 1524 mm J Min Pad Height 5 127 mm 5 127 mm 5 127 mm 5 127 mm K Rise 69 1753 mm 69 1753 mm 69 1753 mm 69 1753 mm L Max Lift Height Pad Only 74 1880 mm 74 1880 mm 74 1880 mm 74 1880 mm M Max Lift Height 6 Adapter 80 2032 mm 80 2032 mm 80 2032 mm 80 2032 mm Standard Motor 220VAC 60Hz 1Ph 220VAC 60Hz 1Ph 220VAC ...

Page 11: ...11 XPR 12CL 15CL 18CL LIFT HEIGHT CLEARANCE NOTE There must be a 1 MIN distance from top of Lift to nearest obstruction CLEARANCES APPROACH ...

Page 12: ...s Pay attention when installing the Elbow Fittings to ensure that each Fitting points towards the side of the Post that the Hose Retainer Clips are located on See Fig 3 5 Fig 3 1 Slide Lift Head upwards Fig 3 2 Remove cable sheaves Threaded end of cable routed up through carriage towards Overhead Assembly mounting Fig 3 3 NOTE Portions of Carriage and Column cut away for clarity NOTE Post hidden f...

Page 13: ...ach Post Make sure that the Hose is clear of any moving parts It may be necessary to tie the Hose clear of obstructions by using nylon tie straps or wire Refer to Step 10 BE SURE TO ROUTE THE HYDRAULIC HOSES THROUGH THE RETAINING CLIPS WELDED INSIDE EACH POST Fig 3 7 EQUALIZER CABLE ROUTING M10 Spring Lock Washer Fig 3 6 M10 Hex Head Bolt M10 Flat Washer M10 Hex Nut CABLE THREADED END BUTTON END ...

Page 14: ...14 HOSE ROUTING Side of Post ...

Page 15: ...to determine which Lift width layout you would like to use 4 Once a location is determined use a carpenters chalk line to layout an alignment line for the Post locations Keep all dimensions square within 1 8 3mm or malfunctioning of the Lift can occur See Fig 4 1 5 After the Post locations are properly marked use chalk or crayon to make an outline of the Posts on the floor at each Post location us...

Page 16: ... 3 5 full turns clockwise DO NOT use an impact wrench for this procedure See Fig 5 4 STEP 6 Mounting The OFFSIDE Post 1 Position the OFFSIDE Post at the designated chalk locations and secure to the floor following the same procedures as outlined in STEP FIVE Items 1 6 Fig 5 1 Fig 5 3 NOTE BENDPAK LIFTS ARE SUPPLIED WITH INSTALLATION INSTRUCTIONS AND CONCRETE FASTENERS MEETING THE CRITERIA AS PRESC...

Page 17: ...id Reservoir is clean Do not connect Power Unit Hydraulic Hose at this time 3 The standard Power Unit for your Lift is 220 VAC 60HZ single phase All wiring must be performed by a certified licensed Electrician ONLY SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS NOTE IN ORDER TO ROUTE THE EQUALIZER CABLES THE SHEAVES MUST BE REMOVED IF THE ANCHOR BOLTS WERE LOOSENED TO AID ...

Page 18: ...am Nuts on either side of the Cable keeping the Cable centered to the hole to secure it into place See Fig 9 6 DO NOT RUN POWER UNIT WITHOUT OIL DAMAGE TO POWER UNIT PUMP CAN OCCUR THE POWER UNIT MUST BE KEPT DRY DAMAGE TO POWER UNIT CAUSED BY WATER OR OTHER LIQUIDS SUCH AS DETERGENTS ACID ETC IS NOT COVERED UNDER WARRANTY OPERATE LIFT ONLY BETWEEN TEMPERATURES OF 41 104 F ANY IMPROPER ELECTRICAL ...

Page 19: ...ide Safety Sheave and up towards Overhead Assembly NOTE Post cut away for clarity Fig 9 5 Safety Cable NOTE Top Plate cut away for clarity Route Safety Cable over the Top Pin of the Power Side Safety Weldment Tighten jam nuts ensuring Safety Cable is centered in hole Route Safety Cable the hole in the Threaded Pin NOTE MAKE SURE TO KEEP THE SAFETY CABLE CENTERED WHEN TIGHTENING JAM NUTS ON SAFETY ...

Page 20: ...on top of the carriage Place M22 washer and M22 Nylock Nut on threaded cable end Tighten Cable Nuts until taut checking that both cables have equal tension See Fig 11 3 Fig 10 1 Power Unit Hose Crossover Hose Bulkhead Fitting Power Side Hose Power Side Post WHEN ROUTING THE HYDRAULIC HOSE THROUGH THE POSTS MAKE SURE TO ROUTE THROUGH THE HOSE CLIPS WELDED INSIDE EACH POST MAKE SURE THAT THE HOSE IS...

Page 21: ...nd Threaded cable end comes down from Overhead Assembly and into hole on top of carriage plate ALL WIRING MUST BE PERFORMED BY A LICENSED ELECTRICIAN DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR AT POWER PANEL AND CANNOT BE RE ENERGIZED UNTIL ALL MAINTENANCE AND OR INSTALLATION PROCEDURES ARE CO...

Page 22: ... Unit Hydraulic Hose assembly to the Bulkhead Fitting See Fig 13 2 4 After Safeties have been adjusted and checked for proper operation install and tighten Power Side Safety Cover and Off Side Safety Cover Mounting Screws See Fig 13 3 and 13 4 Fig 12 3 Microswitch Wire Microswitch Wire Clips POWER UNIT HYDRAULIC HOSE MUST BE ROUTED THROUGH THE HOSE CLIPS IN POWER SIDE SAFETY COVER FAILURE TO DO SO...

Page 23: ...g up on the key ring of the arm restraint pin Pivot the arms back and forth and test the operation of the Arm Restraint Pin in various positions See Fig 14 4 6 Ensure that the Lift Arms do not move when a force of approximately 100 pounds or less is applied laterally to the fully extended Arms THE ARM RESTRAINT GEARS MUST BE POSITIONED PROPERLY CONFIRMATION OF PROPER GEAR ENGAGEMENT MUST BE MADE P...

Page 24: ... BEFORE EACH AND EVERY TIME THE LIFT IS OPERATED DO NOT OPERATE THE LIFT IF ANY OF THE FOUR ARM RESTRAINT SYSTEMS ARE NOT FUNCTIONING PROPERLY REPLACE ANY BROKEN COMPONENTS OR COMPONENTS WITH BROKEN TEETH ONLY WITH AUTHORIZED OR APPROVED REPLACEMENT PARTS ...

Page 25: ...BE FOLLOWED TO ENSURE PROPER INSTALLATION AND OPERATION OF YOUR LIFT FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY INJURY AND OR DEATH AND OR VOID PRODUCT WARRANTY MANUFACTURER WILL ASSUME NO LIABILITY FOR LOSS OR DAMAGE OF ANY KIND EXPRESSED OR IMPLIED RESULTING FROM IMPROPER INSTALLATION OR USE OF THIS PRODUCT CARRIAGE STOP BOLT INSTALLATION ...

Page 26: ...time delay fuse or circuit breaker n For 208 230 volt single phase use a 25 amp fuse n For 208 230 volt three phase use a 20 amp fuse n For 380 440 volt three phase use a 15 amp fuse Installation and adjustment DO NOT attempt to raise vehicle until a thorough operation check has been completed ALL WIRING MUST BE PERFORMED BY A CERTIFIED ELECTRICIAN ONLY SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR...

Page 27: ...27 ...

Page 28: ...make sure that all Safety Locks are cleared and free 6 Continue to press the Up Button to raise Lift until the cables get taut and the Lift starts to move 7 KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of Lift when lowering Avoid pinch points 8 Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released Lubri...

Page 29: ...utton after Lift reaches full height Damage to motor can occur if continued 3 Lower the Lift only HALF WAY by pressing the SAFETY RELEASE handle inward then pressing in the DOWN lever on the Power Unit 4 With the Lift at half height slowly loosen the BLEED SCREWS located at the top of each Hydraulic Cylinder to bleed trapped air DO NOT completely remove bleed screws Re tighten after trapped air ha...

Page 30: ...30 30 OPTIONAL EQUIPMENT INSTALLATION ...

Page 31: ...31 OPTIONAL AND STANDARD ACCESSORIES Optional Equipment available through your Authorized BendPak Dealer Telescoping Screw Pad Frame Cradle Pad ...

Page 32: ...bly To install firmly squeeze the ends of the Foot Guard inwards and insert the ends underneath the bent ends of the arm support Release to allow the Foot Guard to spring into place Check to be sure that Foot Guard is firmly in place Repeat this step for each Arm Assembly Foot Guard Optional Equipment available through your Authorized BendPak Dealer Arm Support ...

Page 33: ...s ALI SM 10 01 ALI Lifting It Right safety manual AL ST 17 ALI Safety Tips card ANSI ALI ALO IM 2008 R2013 American National Standard for Auto motive Lifts Safety Requirements for Operation Inspec tion and Maintenance and in the case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts in a conspicuous location in the lift area convenient to th...

Page 34: ...GAGED BEFORE ENTERING WORK AREA SUSPENSION COMPONENTS USED ON THIS LIFT ARE INTENDED TO RAISE AND LOWER LIFT ONLY AND ARE NOT MEANT TO BE LOAD HOLDING DEVICES REMAIN CLEAR OF ELEVATED LIFT UNLESS VISUAL CONFIRMATION IS MADE THAT ALL PRIMARY SAFETY LOCKS ARE FULLY ENGAGED AND THE LIFT IS LOWERED ONTO THE SAFETY LOCKS REFER TO INSTALLATION OPERATION MANUAL FOR PROPER SAFETY LOCK PROCEDURES AND OR FU...

Page 35: ...contact at the manufacturer s recommended pick up points 5 If the specific vehicle lift points are not identified refer to the VEHICLE CENTER OF BALANCE instructions found on our website at http www bendpak com support balancing safety 6 Push the Raise Button to rotate the control switch on the Power Unit 7 Stop before making contact with vehicle Check arm restraint pins for engagement If required...

Page 36: ...and hold 4 Push LOWERING valve handle to lower Note Both SAFETY LOCK release and LOWERING valve handles must be held down simultaneously to lower lift Do not override self closing lift controls 5 Remain clear of lift when lowering vehicle Observe pinch point warning decals 6 Remove adapters from under vehicle and swing arms to full drive thru position before moving vehicle 7 If lift is not operati...

Page 37: ...ricate all sheave and rollers with general purpose oil Weekly Check all cable connections bolts and pins to ensure proper mounting Monthly Check equalizer cable tension Adjust per lift installation instructions Monthly Lubricate locking latch shafts Push latch handle several times for oil to penetrate pivot points Every 3 Months Check anchor bolt torque Anchors should be torqued to 90 ft lbs Semi ...

Page 38: ...rovide an unobstructed exit t NEVER drive over lift arms REQUIRED MONTHLY MAINTENANCE t Check all arm adjusting locks for proper operation t Check all cables connections bolts and pins to ensure proper mounting and torque t Visually inspect safeties for proper operation t Lubricate Posts with grease t Inspect all anchors bolts and retighten if necessary t Check all Posts for squareness and plumb t...

Page 39: ...y any method including pump spray dispensing brush hand and or swabbing HOW OFTEN TO INSPECT t Lifting cables should be visually inspected at least once each day when in use as suggested by American Petroleum Institute API RP54 guidelines t Any lifting cables that have met the criteria for removal must be immediately replaced WHEN TO REPLACE LIFTING CABLES DUE TO BROKEN WIRES t Lifting cables shou...

Page 40: ...mit Never overload the lift If you are unsure what the load limit is check the data plate found on one of the Lift Posts or contact the manufacturer Make sure any vehicle you put onto the lift is balanced Always use the manufacturer s recommended lifting points Always make sure you have proper overhead clearance Additionally check that attachments vehicle signs campers antennas etc are not in the ...

Page 41: ... before operating lift KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift USE LIFT CORRECTLY Use lift in the proper manner Never use lifting adapt...

Page 42: ...nd start unit allowing possible contamination it to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Oil seal damaged or coc...

Page 43: ...occur 4 Replace with new part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cylinders binding 1 2 Release valve clogged 5 4 2 3 3 Pressure fitting too l...

Page 44: ...eck vehicle weight Compare weight of vehicle to weight limit of the lift 7 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 8 Replace with new part Replace with new part 9 Return unit for repair Return unit for repair 10 Check motor is wired correctly Compare wiring of motor to electrical diagram on power unit drawing 11 Inlet screen clogged Clean inlet...

Page 45: ... valve Replace with new valve 6 Return unit for repair Return unit for repair 7 See Installation Manual Consult Lift Manufacturer 8 Check complete hydraulic system for leaks Tighten all hydraulics fittings and inspects all hoses VALUES ARE STATED IN FOOT POUNDS ft lb SAE 0 1 2 SAE Grade 5 SAE Grade 8 SOCKET HEAD CAP SCREW CLASS 4 8 CLASS 8 8 CLASS 10 9 CLASS 12 9 Bolt Size SAE Bolt Size Metric 1 4...

Page 46: ...46 ...

Page 47: ...47 ...

Page 48: ...48 Depends on model ...

Page 49: ...MBER DESCRIPTION QTY REV 1 5215293 XPR 12CL POWER SIDE POST ASSEMBLY 1 AB 2 5215292 XPR 12CL OFF SIDE POST ASSEMBLY 1 AB 3 5210031 XPR 12 15 18C TOP TROUGH ASSEMBLY 1 L WHERE USED XPR 12CL XPR 12CL 192 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN AC 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ...

Page 50: ...Ø38mm OD 5103 150 4 20 5746166 DOUBLE THREADED ROD M10 x 1 5 x 295 2 B 21 5525150 SPDT MICRO SWITCH 25A 125VAC 1 22 5520116 14 4 SJO UL 62 CABLE 300vac 4275mm 23 5525112 MICRO SWITCH COVER 5PA2 1 24 5716634 XPR MICROSWITCH COVER PLASTIC 1 A 25 5215702 CRADLE LIFT PAD LARGE ADAPTER ASSEMBLY 4 E 26 5530308 AB 3 4 x 7 14 27 5550112 FTG NPL 04 NPT x 04 F NPT 2 28 5900370 XPR 12CL 18CL INSTALLATION MAN...

Page 51: ...5350 MODEL 211 HAIR PIN LARGE 2 8 5530261 PHPS M6 x 1 x 10 4 9 5545347 WASHER M12 FLAT WASHER 2 10 5535354 NUT M12 x1 75 2 11 5535001 NUT M8 x 1 25 NL 4 12 5530010 HHB M8 x 1 25 x 25 4 13 5545200 WASHER M10 x Ø18 SL 4 14 5535998 NUT M10 x 1 5 4 15 5530760 HHB M10 x 1 5 x 38 4 16 5540075 2 5 WIRE DIA Ø20 5 x 75 LG 4 A 17 5530750 SMS M4 x 0 7 x 6 2 18 5545535 C WASHER SHIM FOR LIFTS 20 19 5545341 WA...

Page 52: ...ESCRIPTION QTY REV 1 5215218 XPR 12CL LTA 15 18CL POWER SIDE POST ASSEMBLY 1 AB 2 5215216 XPR 12CL LTA 15 18CL OFF SIDE POST ASSEMBLY 1 AB 3 5210031 XPR 12 15 18C TOP TROUGH ASSEMBLY 1 L WHERE USED XPR 12CL LTA XPR 12CL LTA 192 XPR 15CL XPR 15CL 192 XPR 18CL XPR 18CL 192 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN AD 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENT...

Page 53: ...2 SNAP RING TRUARC 5103 175 4 20 5746166 DOUBLE THREADED ROD M10 x 1 5 x 295 2 B 21 5716634 XPR MICROSWITCH COVER PLASTIC 1 A 22 5530308 AB 3 4 x 7 14 23 5550112 FTG NPL 04 NPT x 04 F NPT 2 24 5520116 14 4 SJO UL 62 CABLE 300vac 4275mm 25 5525150 SPDT MICRO SWITCH 25A 125VAC 1 26 5525112 MICRO SWITCH COVER 5PA2 1 27 5215702 CRADLE LIFT PAD LARGE ADAPTER ASSEMBLY 4 E 28 5900370 XPR 12CL 18CL INSTAL...

Page 54: ...TLE P 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260563 XPR 12CL 192 PRODUCTION LIFT VER E 1 50 SCALE 4895 3033 167 4 1920 0mm 6 6 75 6 356 0 2108 6mm 14 0 83 0 WITH 63mm 2 5 125mm 5 ADAPTER 3617 3941 2663 DRIVE THRU 902 1819mm SHEET 2 OF 2 REV DWG NO A SIZE TITLE D 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260293 XPR 12CL LTA 192 PRODUCTION LIFT VERSION F 1 50 SCALE ...

Page 55: ... 2 19 5540281 C RING Ø38mm OD 5103 150 4 20 5746166 DOUBLE THREADED ROD M10 x 1 5 x 295 2 B 21 5716634 XPR MICROSWITCH COVER PLASTIC 1 A 22 5530308 AB 3 4 x 7 14 23 5520116 14 4 SJO UL 62 CABLE 300vac 4885mm 24 5525150 SPDT MICRO SWITCH 25A 125VAC 1 25 5550112 FTG NPL 04 NPT x 04 F NPT 2 26 5525112 MICRO SWITCH COVER 5PA2 1 27 5215702 CRADLE LIFT PAD LARGE ADAPTER ASSEMBLY 4 E 28 5900370 XPR 12CL ...

Page 56: ... NUT M18 x 2 5 NL 2 19 5545342 WASHER M18 FLAT 2 20 5540112 SNAP RING TRUARC 5103 175 4 21 5716634 XPR MICROSWITCH COVER PLASTIC 1 A 22 5746166 DOUBLE THREADED ROD M10 x 1 5 x 295 2 B 23 5530308 AB 3 4 x 7 14 24 5520116 14 4 SJO UL 62 CABLE 300vac 4885mm 25 5525150 SPDT MICRO SWITCH 25A 125VAC 1 26 5550112 FTG NPL 04 NPT x 04 F NPT 2 27 5525112 MICRO SWITCH COVER 5PA2 1 28 5900370 XPR 12CL 18CL IN...

Page 57: ...IZE TITLE P 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260571 XPR 15CL PRODUCTION LIFT VER E 1 50 SCALE 4895 3033 163 6 1916 2mm 6 4 75 4 351 9 2104 5mm 13 9 82 9 WITH 63mm 2 5 125mm 5 ADAPTER 3617 3941 2663 DRIVE THRU 945 1474mm SHEET 2 OF 2 REV DWG NO A SIZE TITLE P 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260564 XPR 15CL 192 PRODUCTION LIFT VER E 1 50 SCALE ...

Page 58: ...IZE TITLE P 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260576 XPR 18CL PRODUCTION LIFT VER E 1 50 SCALE 4895 3033 351 6 1916 2mm 13 9 82 9 WITH 63mm 2 5 125mm 5 ADAPTERR 163 6 1916 2mm 6 4 75 4 3617 3941 2663 DRIVE THRU 945 1474mm SHEET 2 OF 2 REV DWG NO A SIZE TITLE P 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260577 XPR 18CL 192 PRODUCTION LIFT VER E 1 50 SCALE ...

Page 59: ...NPT x 04 F NPT 2 24 5520116 14 4 SJO UL 62 CABLE 300vac 4275mm 25 5525150 SPDT MICRO SWITCH 25A 125VAC 1 26 5525112 MICRO SWITCH COVER 5PA2 1 27 5215702 CRADLE LIFT PAD LARGE ADAPTER ASSEMBLY 4 E 28 5900370 XPR 12CL 18CL INSTALLATION MANUAL 1 REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE DERIVED FROM 5250044 10 31 2018 TM 01011 B UPDATED BOM REVISION 03 27 2019 TS 01066 C UPDATE...

Page 60: ...Ø12 x 11849mm ST 2 C 18 5535358 NUT M18 x 2 5 NL 2 19 5545342 WASHER M18 FLAT 2 20 5540112 SNAP RING TRUARC 5103 175 4 21 5716634 XPR MICROSWITCH COVER PLASTIC 1 A 22 5746166 DOUBLE THREADED ROD M10 x 1 5 x 295 2 B 23 5530308 AB 3 4 x 7 14 24 5520116 14 4 SJO UL 62 CABLE 300vac 4885mm 25 5525150 SPDT MICRO SWITCH 25A 125VAC 1 26 5550112 FTG NPL 04 NPT x 04 F NPT 2 27 5525112 MICRO SWITCH COVER 5PA...

Page 61: ...61 ...

Page 62: ...99999 99999 99999 XPR 15CL 15 Cap Clearfloor Two Post Lift Serial Numbers 5175408 00000 to 99999 99999 99999 XPR 15CL 192 15 Cap Clearfloor Two Post Lift Serial Numbers 5175410 00000 to 99999 99999 99999 A sample of this machinery has been presented to Notified Body number 1105 CCQS UK Ltd Level 7 Westgate House Westgate Rd London W5 1YY UK Who have issued an EC type examination certificate number...

Page 63: ...________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ______...

Page 64: ...64 ...

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