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4

RELAY

PISTON

INLET-EXHAUST

VALVE

INLET-EXHAUST

PISTON

PROP

PISTON

FIGURE 8 - BP-R1

 CONTROL VS. DELIVERY PRESSURE

RELAY

PISTON

INLET-EXHAUST

VALVE

INLET-EXHAUST

PISTON

PROP

PISTON

Service applications of more than 80 psi cause the blend 
back piston to begin to move. Service air pressure acting 
on the full diameter of the blend back piston overcomes the 
resistance of reservoir pressure acting on the large diam-
eter of the other side. Above 80 psi the difference between 
control and delivered air pressure is reduced and “blends 
back” from a proportioned delivery to a full 1:1 delivery. 
Complete “blend back” to a 1:1 delivery is achieved when 
a full brake application is made, and it will occur regardless 
of reservoir pressure level.

SERVICE BRAKES RELEASING — BOBTAIL 
TRACTOR 

When the brake application is released, air pressure in the 
service port of the BP-R1

 valve returns to the foot brake 

valve and is exhausted. Air between the closed proportion-
ing piston inlet valve and the service piston returns to the 
exhaust diaphragm. If the release is rapid, the diaphragm 
fl exes in response to the returning air and opens the 
exhaust.

Air from above the relay piston, fl ows back to the pro-
portioning piston causing it to move. As it moves, the 
proportioning piston unseats the exhaust valve allowing 
air from above the relay piston to escape to atmosphere.  
Reducing the air pressure above the relay piston causes 
pressure beneath it to lift the piston away from the exhaust 
valve. Air from the service brake actuators returns to the 
BP-R1

 valve and fl ows out the open exhaust.

As service air pressure continues to increase, the inlet valve 
opens as necessary to deliver additional but reduced air 
pressure to the relay piston, thus to the rear axle brakes. 
Proportioning occurs due to the difference in effective area 
on each end of the proportioning piston.

FIGURE 7 - BP-R1

 HOLDING - BOBTAIL TRACTOR

0 PSI

0 PSI

TRACTOR/

TRAILER

COMBINATION

BOBTAIL

TRACTOR

BRAKE VALVE DELIVERY PRESSURE

(BP-R1

 VALVE CONTROL PORT)

SER

VICE BRAKE CHAMBER PRESSURE

(BP-R1

 V

AL

VE DELIVER

Y POR

T)

FIGURE 9 - BP-R1

 RELEASING - BOBTAIL TRACTOR

Summary of Contents for BP-R1 BOBTAIL PROP RELAY VALVE

Page 1: ...y reducing air pressure to the rear actuators chambers whose axle load has been greatly reduced While the BP R1 valve can incorporate various crack pressures to accommodate specific applications the s...

Page 2: ...control with red octagonal button simultaneously charges the trailer and the BP R1 valve control port Air entering the BP R1 valve control port causes the proportioning piston to move toward its stop...

Page 3: ...ultaneously flowing through the center of it on its way to the inlet and exhaust valve Once past the inlet and exhaust valve service air pressure exerts a force on the larger diameter end of the propo...

Page 4: ...ing piston inlet valve and the service piston returns to the exhaust diaphragm If the release is rapid the diaphragm flexes in response to the returning air and opens the exhaust Air from above the r...

Page 5: ...ury resulting from contact with moving rotating leaking heated or electrically charged components 3 Do not attempt to install remove disassemble or assemble a component until you have read and thoroug...

Page 6: ...and that it can be held then promptly released 4 5 6 7 8 9 3 35 15 17A 18 23 20A 22 24 25 27 29 33 28 34 32 36 37 2 BODY 1 VALVE COVER 2 RETAINING RING 3 EXHAUST COVER 4 O RING 5 O RING 6 VALVE SPRING...

Page 7: ...around the cover where it joins the body The leakage noted should not exceed a 1 bubble in less than 3 seconds at any exhaust port VALVE REMOVAL 1 Park the vehicle on a level surface and block the wh...

Page 8: ...parts that will be reused for severe corrosion pitting and cracks Superficial corrosion and or pitting on the exterior por tion of the body 1 and cover 2 is acceptable Replace the entire valve if the...

Page 9: ...cing the service piston Then install both pistons while pushing the proportioning and blend back pistons 28 24 all the way into the cover 14 Install the retaining ring 15 making certain it is fully se...

Page 10: ...10 BW1624 2007 Bendix Commercial Vehicle Systems LLC All rights reserved 7 2007 Printed in U S A...

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