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Bender ISOMETER iso1685DP-425, Manual

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Bender ISOMETER iso1685DP-425 Manual Download Page 7

Important information

7

isoxx1685Dx-x25_D00272_07_M_XXEN/09.2022

1.  Important information

1.1   How to use this manual

To make it easier for you to understand and revisit certain sections in this manual, we have 
used symbols to identify important instructions and information. The meaning of these sym-
bols is explained below.

This manual is intended for 

qualified personnel

 working in electrical

engineering and electronics!

Read the manual 

before

 you begin to mount, connect, and commission the

unit. Always keep the manual within easy reach for future reference following
commissioning. 

DANGER

This signal word indicates that there is a 

high risk of danger

 that will result

in 

electrocution

 or 

serious injury

 if not avoided.

WARNING

This signal word indicates a 

medium risk of danger

 that can lead to 

death

or 

serious injury

 if not avoided.

CAUTION

This signal word indicates a 

low-level risk

 that can result in minor or

moderate injury

 or 

damage to property

 if not avoided.

This symbol denotes information intended to assist the user in making

optimum use

 of the product.

Summary of Contents for ISOMETER iso1685DP-425

Page 1: ...1 2x isoHV1685D 425 D0588 V3 1x D0589 V2 1x isoLR1685DP 325 D0538 V2 2x D0539 V1 1x ISOMETER iso1685DP 425 isoHV1685D 425 isoLR1685DP 325 Insulation monitoring device for unearthed AC AC DC and DC power supplies IT systems isoxx1685Dx x25_D00272_07_M_XXEN 09 2022 ...

Page 2: ...Deutschland Postbox 1161 35301 Grünberg Deutschland Tel 49 6401 807 0 Fax 49 6401 807 259 E Mail info bender de www bender de Bender GmbH Co KG All rights reserved Reprinting only with permission of the publisher Subject to change Fotos Bender archive ...

Page 3: ...e 12 3 Function 13 3 1 Features 13 3 2 Product description 14 3 3 Functional description 14 3 4 History memory 16 3 5 Self test 16 4 Device overview 18 4 1 Dimensions 18 4 2 Connections 19 4 3 Display and operating elements 20 4 4 Operating and navigating 22 5 Mounting and connection 23 5 1 Mounting 23 5 2 Connection 23 5 3 Connection to a 3AC system with an EDS440 and and IOM441 to a 3NAC system ...

Page 4: ... 44 8 2 1 1 Insulation alarm 44 8 2 1 2 Profile 45 8 2 1 3 Device 45 8 2 1 4 Coupling monitoring not for isoHR1685D 925 45 8 2 1 5 Power frequency 460 Hz for isoHR1685D 925 46 8 2 1 6 Single pole operation isoHV1685D only 46 8 2 1 6 Inputs 46 8 2 1 7 Outputs 48 8 2 2 0 EDS insulation fault location only for isoxx1685DP 50 8 2 2 1 General 50 8 2 2 2 Scanning channels 52 8 2 2 3 Activating channels ...

Page 5: ...th BMS protocol 66 9 2 RS 485 interface with Modbus protocol 72 10 Insulation fault location isoxx1685DP only 73 10 1 General description 73 10 2 Required settings for insulation fault location 73 10 3 Indication on the display 73 10 4 Starting and stopping the insulation fault location 73 11 Alarm messages 74 12 Technical data 75 12 1 Device profiles 75 12 2 Diagrams of the leakage capacitance 79...

Page 6: ......

Page 7: ...anual before you begin to mount connect and commission the unit Always keep the manual within easy reach for future reference following commissioning DANGER This signal word indicates that there is a high risk of danger that will result in electrocution or serious injury if not avoided WARNING This signal word indicates a medium risk of danger that can lead to death or serious injury if not avoide...

Page 8: ...der devices Delivery of replacement devices Extended guarantee in house repair service replacement devices at no extra cost Telephone 49 6401 807 780 technical issues 49 6401 807 784 785 sales Fax 49 6401 807 789 E mail repair bender de Please send the devices for repair to the following address Bender GmbH Repair Service Londorfer Strasse 65 35305 Grünberg 1 2 3 Customer service On site service f...

Page 9: ...ined from Bender in printed or electronic format 1 5 Storage The devices must only be stored in areas where they are protected from dust damp and spray and dripping water and in which the specified storage temperatures can be ensured 1 6 Warranty and liability Warranty and liability claims in the event of injury to persons or damage to property are excluded if they can be attributed to one or more...

Page 10: ...n Community In Germany these policies are implemen ted through the Electrical and Electronic Equipment Act ElektroG According to this the fol lowing applies Electrical and electronic equipment are not part of household waste Batteries and accumulators are not part of household waste and must be disposed of in accordance with the regulations Old electrical and electronic equipment from users other ...

Page 11: ...e used as a guide Read the operating manual before starting to mount connect and com mission the device After successful commissioning keep the manual within easy reach for future reference Only qualified personnel are permitted to carry out the work necessary to install commission and run a device or system DANGER Risk of electrocution due to electric shock Touching live parts of the system carri...

Page 12: ...F profile the iso1685DP can be used in photovoltaic systems Any other use than that described in this manual is regarded as improper Installation inside a control cabinet If the ISOMETER is installed inside a control cabinet the insulation fault message must be audible and or visible to attract attention IT systems with several ISOMETER s Make sure that only one active ISOMETER is connected in eac...

Page 13: ...ing 1023 alarm messa ges with date and time Freely programmable digital inputs outputs Remote setting of certain parameters via the Internet COMTRAXX gateway Remote diagnosis by the Bender service via the Internet RS 485 interface for data exchange with other Bender devices iso1685DP 425 Measurement of insulation faults 200 Ω 1 MΩ Integrated locating current injector up to 50 mA for insulation fau...

Page 14: ...tion resistance between the IT system and earth falls below the set prewarning response value Ran1 the ALARM 1 LED lights up and relay K1 11 12 14 switches If the insulation resistance falls below the alarm re sponse value Ran2 alarm relay K2 21 22 24 switches and the ALARM 2 LED lights up When starting the insulation fault location the PGH ON LED signals the locating current pul se 3 3 1 Insulati...

Page 15: ... value measurable by the EDS the insulation fault location is terminated by the ISOMETER 3 3 3 Assignment of the alarm relays K1 K2 K3 K1 switches when the value falls below the alarm response value Ran1 insulation resistance K2 switches when the value falls below the alarm response value Ran2 insulation resistance K3 switches in the event of a device error or a connection fault 3 3 4 Deactivating...

Page 16: ...led up and reset via the device menu see History on page 62 3 5 Self test 3 5 1 Self test after connection to the supply voltage Once connected to the supply voltage all internal measurement functions the components of the process control such as data and parameter memory as well as the connections to earth are checked The self test is completed after approx 60 s Afterwards the normal measure ment...

Page 17: ...un at 24 hour intervals During the automatic self test the alarm relays K1 11 12 14 and K2 21 22 24 are not swit ched K3 will not be switched either 3 5 3 Manual self test The self test is started via the TEST button of the ISOMETER The following tests are only carried out in the manual self test mode Internal flash CPU register Watchdogs Oscillator Restart of the device including re initialisatio...

Page 18: ...Device overview 18 isoxx1685Dx x25_D00272_07_M_XXEN 09 2022 4 Device overview 4 1 Dimensions All dimensions in mm ISOMETER iso1685 246 125 40 5 40 75 51 368 383 401 5 106 64 8 75 5 2 61 8 76 6 39 8 55 7 ...

Page 19: ...4 Relay output for alarm 2 insulation faults 11 12 14 Relay output for alarm 1 insulation faults E KE Separate connection of E earth and KE reference to PE Connect both to PE A1 A2 Supply voltage Us DC 24 V Arbitrary polarity Connection via fuses 2 A each lower graphic L1 Connection to L1 of the IT system via 1 A fuse L2 Connection to L2 of the IT system via 1 A fuse I2 I2 I1 I1 I2 I2 I1 I1 CAN1 C...

Page 20: ...ation is being genera ted The PGH ON LED is only active for isoxx1685DP 4 SERVICE yellow When a device error is detected the SERVICE LED lights up If the LED stays lit please check the error code list on page 71 5 ALARM 1 yellow Insulation fault 1 prewarning The ALARM 1 LED lights continuously if the insulation resistance falls below the response value 1 RF Ran1 Flashes connection fault check eart...

Page 21: ... EDS Opens the EDS menu isoxx1685DP only Navigates up in a list or increases a value 9 TEST Starts the device self test Navigates forwards e g to the next setting step or selects a parameter 10 RESET Resets alarms Navigates backwards e g to the previous setting step or selects a parameter 11 INFO Shows information OK Confirms an action or a selection 12 DATA Indicates data and values Navigates dow...

Page 22: ...ons on page 21 Navigation in lists To make a selection in a list navigate using the and buttons to the respec tive menu item Then click OK Navigation with arrows Increase or decrease a value using the and buttons Move to the left or the right to set different values using the and buttons The value positioned bet ween the symbols is the value that is set Language x x x Deutsch o English o Date x x ...

Page 23: ...ly one insulation monitoring device is connected Heat on the enclosure surface The surface temperature of 60 C can be exceeded under certain operating conditions Keep the cooling slots uncovered by keeping a distance of at least 15 cm above and at least 10 cm below the device to adjacent objects in order to ensure constant air circulation Risk of injury from sharp edged terminals Risk of laceratio...

Page 24: ... tests are to be carried out the device must be isolated from the system for the test period Otherwise the device may be damaged Check proper connection Prior to commissioning of the installation check that the device has been properly connected and check the device functions Perform a functional test using an earth fault via a suitable resistance Pluggable push wire terminals All terminals are pl...

Page 25: ...rth can cause controller faults in sensitive parts of the system such as the PLC or relay Ensure that the level of the locating current is compatible with the system to be monitored Risk of incorrect measurement The supplied locating current may influence other connected insulation fault location systems If they measure the injected locating current the measurement might be incorrect Insulation mo...

Page 26: ...xx to DC 4 Connection isoHV1685xx to DC with center tap Lower device connections see 4 2 Connections on page 19 I2 I2 I1 I1 A B S US A1 A2 2 A 2 A 1 A 1 A Un L1 L2 1 A 1 A Un L1 L2 1 A 1 A Un L1 L2 PE E KE L1 L2 L1 L2 L L L3 1 A L1 6 kV 3 kV 3 kV 1 2 3 4 L1 L1 L2 L2 I2 I2 I1 I1 A B S 31 32 34 k l kT lT 21 22 24 11 12 14 E KE A1 A2 31 32 34 11 12 14 21 22 24 K1 K2 K3 ...

Page 27: ...oof and earth fault proof wiring CAUTION Make sure that the operating voltage is correct Prior to insulationandvoltage tests theISOMETER must be disconnected from theITsystemforthedurationofthetest Inordertocheckthecorrectconnection of the device a functional test has to be carried out before starting the system In case of single pole coupling see connection diagram 4 the function of the coupling ...

Page 28: ...on to a 3AC system with an EDS440 and and IOM441 to a 3NAC system A B S A B optional COM465 CP9xx US A1 A2 PE E KE US A1 A2 Un L1 L2 L1 L2 L3 N L1 L1 L2 L2 I2 I2 I1 I1 A B S 31 32 34 k l kT lT 21 22 24 11 12 14 E KE A1 A2 73 74 124 123 13 14 64 63 isoxx1685P EDS44x IOM441 Load Load ...

Page 29: ...ion or device error Check connections Use the commissioning wizard to set the device parameters see chapter initial commissioning Alarm LEDS activated no yes Preset response value undershot possibly adjust Function test with a suitable resistance between system and earth Value 50 of the response value Ran2 Alarm LEDs activated Alarm relays switched yes no Check connections Remove resistance The is...

Page 30: ...yes no Set the EDS mode of the iso1685DP to auto via the BMS bus or the display Press the test button of the EDS Is the faulty subcircuit being recognised correctly yes Shall other connected CTs be tested Are all CTs recognised correctly by the EDS no Check the CT wiring yes no yes Remove the resistance and select another location downstream a measuring transformer where the insulation fault is to...

Page 31: ...uttons on page 21 6 3 1 Setting the language The language selected here will be used in the menu and for device messages 6 3 2 Setting date and time Alarm messages in the history memory and the insulation resistance value over time can only be assigned correctly to the isoGraph when date and time are set correctly Language x x x Deutsch o English o Date x x x 28 07 2016 Min 1 Max 12 Commissioning ...

Page 32: ... Ran1 for alarm 1 Set the prewarning response value here 1 The response value range changes depending on the selected profile See Device profiles on page 75 1 The response values shown in the screenshots represent the default settings of an iso1685DP device The values differ depending on the device variant Profiles x x x Power circuits o Control circuits o High capacitance o Inverter 10 Hz Commiss...

Page 33: ...ycle For further in formation refer to Mode on page 50 6 3 7 Setting the EDS current isoxx1685DP only Set the maximum locating current EDS441 1 5 mA EDS440 10 50 mA For further information refer to Current on page 51 Alarm 2 x x x 10 kΩ Min 1 kΩ Max 10 MΩ Commissioning x x Please set the response value R an2 for Alarm 2 x xx Mode x x x o Manual Auto o 1 cycle Commissioning x x Please set the desir...

Page 34: ...tart the commissioning wizard using the fol lowing menu path Menu Device settings Commissioning This menu can be used to modify previously made settings If the device has been commissioned before the self test is not performed again It can be called up via the Control menu refer to page 62 Observe device status Once initial commissioning has been completed and the initial measurement taken the dev...

Page 35: ...fferent modes refer to Mode on page 50 2 Test if the maximum locating current matches the EDS and adjust if necessary refer to 6 3 7 Setting the EDS current isoxx1685DP only on page 33 Menu path Menu EDS General Current In addition to this chapter the commissioning of the ISOMETER in combination with an EDS is described in the chapter 6 2 Commissioning flow chart with insulation fault location on ...

Page 36: ...the set response values for R an are indicated In the ex ample below Ran1 40 kΩ und Ran2 10 kΩ The signal quality of the measurement suits the selected profile The better the signal quality the faster and more exact the device can measure The signal quality of the measurement does not suit the selected profile Select a different measurement profile Update period between the measuring pulses IT sys...

Page 37: ...he following example a resistance has been detected Since the values Ran1 40 kΩ and Ran2 10 kΩ are both below the set response value ALARM 1 and ALARM 2 have been trig gered If several fault messages have appeared you can navigate through the faults using the and buttons If the value falls below Ran1 in a DC system or a DC offset is detected in an AC system additional detailed information regardin...

Page 38: ...sociated alarm value you can see when the fault has occurred and for how long it has been active 1 4 3x 8 7 6 5 4 3 2 1 Keypad 1 Next fault message 2 MENU selection 3 Acknowledge fault 4 Perform test measurement 5 Previous fault message Display 6 Number of faults that have occurred 7 Signal quality measuring pulses 8 Number of the selected fault Fault message count IT system 230 kΩ PGHON 2 4 28 03...

Page 39: ...ntation can be displayed over the following time periods hour day week month and year The measured values for individual representations are stored in a separate memory Up to 100 measured values are available to represent each graph and the resolution of each graph is determined by these values RESET RESET 4 3 2 1 Keypad 1 Press RESET button 2 Select RESET by pressing 3 Press the OK button to conf...

Page 40: ...indicated by the corresponding symbols Positive measuring pulse Pause Negative measuring pulse The insulation fault location has been started manually and runs conti nuously No insulation measurement takes place 43 s Insulation fault location in auto mode and 1 cycle Time countdown of a measurement cycle Time cannot be displayed Display for low frequency measurements In the LAB procedure the pulse...

Page 41: ...fault location in auto mode and 1 cycle Insulation fault location has been started manually For further information regarding the different modes refer to Mode on page 50 1 2 1x 1x 43 s PGH ON IT system Ins fault search 1 2 1x 1x s PGH ON IT system Ins fault search ...

Page 42: ...2 t on 3 t off 4 Function 2 Digital 2 1 Mode 2 t on 3 t off 4 Function 7 Outputs 1 Relay 1 1 TEST 8 Outputs isoHV1685 2 Relay mode 2 Relay 2 1 TEST 2 Relay mode 3 Buzzer 1 TEST 2 Function 1 3 Function 2 4 Function 3 2 EDS see 8 1 1 see footnote 1 only for following devices iso1685DP isoLR1685DP 3 Data meas Values 4 Control 1 TEST 2 RESET 3 EDS 5 History 1 History 2 Delete 6 Device settings 1 Langu...

Page 43: ...on 1 4 Function 2 5 Function 3 2 Channel relay see 1 3 Buzzer 1 TEST 2 Function 1 3 Function 2 4 Function 3 4 Digital Output see 3 3 Digital Input 1 Mode 2 t on 3 t off 4 Function 4 Device settings 1 System type 2 Frequency 3 Trigger 4 Fault memory 5 Channel 1 Channel select 1 x 1 Name 2 CT monitor 3 IΔL Response value 4 IΔn Response value 6 Outputs 1 Common relay 1 TEST 2 Relay mode 3 Function 1 ...

Page 44: ...lowing graphic An alarm will become inactive as soon as the hysteresis of the set operating value is exceeded 8 2 1 1 1 Alarm 1 An insulation resistance of 200 Ω 1 MΩ can be set for alarm 1 Condition alarm 1 alarm 2 8 2 1 1 2 Alarm 2 An insulation resistance of 200 Ω 1 MΩ can be set for alarm 2 8 2 1 1 3 Fault memory Automatic reset of inactive faults at the outputs relays 11 12 13 21 22 24 Respon...

Page 45: ... most IT systems High capacitance Suitable for systems with high leakage capacitances Limit of the measuring range 200 kΩ Inverter 10 Hz1 Suitable for systems with dynamic frequency control by inverters in the range of 10 460 Hz Inverter 10 Hz Suitable for systems with extremely low frequency control in the range of 1 460 Hz Fast 2000 μF1 Suitable for systems with very high leakage capacitances e ...

Page 46: ...eters can be set for the digital input 8 2 1 6 1 1 Mode The operating mode for the digital input can be set to the following values 460 Hz The power frequency is set to max 460 Hz 460 Hz The power frequency is set to over 460 Hz ein Die Funktion wird aktiviert aus Die Funktion wird deaktiviert Active high An event is carried out on the falling edge of the digital input low to high Response time t ...

Page 47: ...chapter 8 2 1 6 1 Digital 1 off Digital input without function TEST Device self test RESET Reset of fault and alarm messages Deactivating the device The device DOES NOT measure the insulation resistance the message Device inactive appears on the display The IT system is NOT being monitored The device disconnects itself from the system to be monito red through an internal system isolating switch St...

Page 48: ...meters can be set for the buzzer 8 2 1 7 4 1 TEST The functional test of the buzzer can be activated or deactivated This only applies to the manual test and not to the cyclic device self test on The manual test checks the switching function of the relay off The manual test does not check the switching function of the relay N C Normally closed N C operation contacts 11 12 14 21 22 24 The alarm rela...

Page 49: ...set response value Ran2 Connection fault The status of the output changes when one of the following connec tion faults occurs No low resistance connection between the line conductors No low resistance connection of terminals E and KE to earth PE Device error The status of the output changes in the event of an internal device error Common alarm The status of the output changes on the occurrence of ...

Page 50: ...ocation starts automatically as soon as the response value of alarm 2 of the ISOMETER falls below the preset value The insulation fault location is cyclically interrupted for an insulation measure ment If the insulation fault still exists after the interruption the insulation fault location starts again The insulation fault location only stops when alarm 2 is inactive If a new insulation fault app...

Page 51: ...ating current flowing between the IT system and earth can cause controller faults in sensitive parts of the system such as the PLC or relay Ensure that the level of the locating current is compatible with the system to be monitored 1mA for EDS441 x 2 5mA for EDS441 x 5mA for EDS44x x 10mA for EDS440 x 25mA for EDS440 x 50mA for EDS440 x Isolationsfehlersuche inaktiv Isolationsmessung Isolationsfeh...

Page 52: ... simultaneously or to read out settings If you would like to make settings for each EDS or each EDS channel individually please refer to the menus from chapter 8 2 2 5 Channel to chapter 8 2 2 8 Device Cancel Aborts the scan process Start Starts the scan process search for EDS channels If one bus device fails the ISOMETER asks whether it should search for measu ring channels and then automatically...

Page 53: ...activated channel short circuit or interruption 8 2 2 4 1 3 Response value I L Set the response value for IΔL main alarm for insulation fault location between 200 μA and 10 mA The response value must be below the set locating current refer to 6 3 7 Setting the EDS current isoxx1685DP only on page 33 Select all All channels are selected No selection No channel is selected Invert selection The curre...

Page 54: ...s can be assigned to one output The functions are linked to an OR opera tor CAUTION The permissible response value and the response sensitivity depend on the connected EDS EDS440x or EDS441x Common relays Channel relay Buzzer Digital output Select all All relays are selected No selection No relay is selected Invert selection The current selection is inverted Relay 1 BS 2 1 A single relay is select...

Page 55: ...tion fault is detected EDS function on one of the measuring channels IΔN The status of the output changes if the residual current RCM function is exceeded Device error The status of the output changes in the event of an internal device error Connection fault The status of the output changes if one of the following measu ring current transformer connection faults occurs Measuring current transforme...

Page 56: ...s if an insulation fault is detected EDS func tion on one of the measuring channels IΔN The buzzer signals if the residual current RCM function is exceeded Device error The buzzer signals in the event of an internal device error Connection fault The buzzer signals if one of the following measuring current transformer connection faults occurs Measuring current transformer defective Power supply cab...

Page 57: ...onds and 5 minutes For a description refer to Setting the EDS mode isoxx1685DP only on page 33 8 2 2 4 3 4 Function 8 2 2 4 4 Device settings 8 2 2 4 4 1 System type Adjust the EDS to the IT system to be monitored Select all All digital inputs are selected No selection No digital input is selected Invert selection The current selection is inverted Dig input 1 BS 2 1 A single digital input is selec...

Page 58: ...ts System type and Frequncy will only have an effect on connected EDS460 and NOT on EDS44 devices Com Synchronisation via BMS bus The EDS only searches for insulation faults if the insulation fault location has been started Less time is needed for the insulation fault location than with the auto setting auto No synchronisation e g if there is no BMS bus The EDS continuously searches for insulation...

Page 59: ...se value IΔn 8 2 2 6 Outputs In this menu each output can be configured See also chapter 8 2 2 4 2 Outputs 8 2 2 6 1 Common relay Select the relays to be configured 8 2 2 6 1 1 TEST See chapter 8 2 2 4 2 1 1 TEST 8 2 2 6 1 2 Relay mode See chapter 8 2 2 4 2 1 2 Relay mode 8 2 2 6 1 3 Function 1 See chapter 8 2 2 4 2 1 3 Function 1 8 2 2 6 1 4 Function 2 See chapter 8 2 2 4 2 1 3 Function 1 8 2 2 6...

Page 60: ...lso chapter 8 2 2 4 2 3 Buzzer 8 2 2 6 3 1 TEST See chapter 8 2 2 4 2 1 1 TEST 8 2 2 6 3 2 Function 1 See chapter 8 2 2 4 2 1 3 Function 1 8 2 2 6 3 3 Function 2 See chapter 8 2 2 4 2 1 3 Function 1 8 2 2 6 3 4 Function 3 See chapter 8 2 2 4 2 1 3 Function 1 8 2 2 6 4 Digital output In this menu each digital output can be configured See also chapter 8 2 2 4 2 4 Digital out put 8 2 2 6 4 1 TEST See...

Page 61: ...nly be accessed by Bender service staff 8 2 3 Data measured values The ISOMETER stores certain measured values for a specific period of time These data can be viewed at the Data meas values menu item Navigate through the different views using the and buttons Dig input 1 BS 2 1 Dig input 2 BS 2 2 Data isoGraph Displays the insulation resistance and chronological sequence Data Insulation Displays th...

Page 62: ...Choose the display language of the ISOMETER For example the following languages can be set 8 2 6 2 Clock In the clock menu the display format of date and time of the ISOMETER can be set 8 2 6 2 1 Time Based on the selected time format set the current time to display 24 hour or 12 hour notation am pm 8 2 6 2 2 Format time Select the appropriate time format to be displayed TEST Manual device test RE...

Page 63: ... time accor ding to North American regulation North American summer time begins on each second Sunday in March at 02 00 local time by setting the clock forward by one hour from 2 00 to 03 00 local time Summer time always ends the first Sun day in October at 03 00 local time by setting the clock back one hour from 3 00 to 2 00 CEST Central European Summer Time Automatic change between summer time a...

Page 64: ... 6 3 3 2 Baud rate 8 2 6 3 3 3 Parity 8 2 6 3 3 4 Stop bits 8 2 6 4 Display Adjust the display brightness for the ISOMETER in the display menu 8 2 6 4 1 Brightness Adjust the display brightness between 0 and 100 in steps of 10 If no button is pressed on the display for 15 minutes the brightness of the display decreases When a button is pressed the selected brightness is restored 9 6 kB 19 2 kB 37 ...

Page 65: ...ng wizard can be started again 8 2 6 7 Factory settings 8 2 6 8 Service The service menu can only be accessed by Bender service staff 8 2 7 Info The ISOMETER s current settings can be viewed in the info menu Navigate through the diffe rent views using the and buttons on Password query active off Password query inactive Info Device Device name serial number article number Info Software Software ver...

Page 66: ...ted via the BMS bus in a network the BMS bus must be terminated at both ends with a 120 Ω resistor For this purpose the device is equipped with the terminating switch RS 485 Term ON OFF An RS 485 network that is not terminated is likely to become unstable and cause malfunctions Onlythe first and last device in one line may be terminated Hence stub feeders in the network must not be terminated The ...

Page 67: ...gement Three examples for wrong arrangement Wiring The following cable is recommended for wiring the RS 485 network Shielded cable core diameter 0 8 mm e g J Y St Y 2x0 8 shield connected to earth PE on one end The max number of bus nodes is restricted to 32 devices If more devices are to be connected Bender recommends the use of a DI1 repeater A1A2 E KE 21 22 24 31 32 34 k l kT IT A B S RS 485 Te...

Page 68: ... operating messages from a slave If bus address1 is assigned toa device thisdevice automatically operates as master i e all addresses between 1 and 150 are cyclically scanned for alarm and operating messages via the BMS bus If the master detects incorrect answers from a slave the fault message Fault RS 485 will be output via the BMS bus The following fault causes may exist Addresses are assigned t...

Page 69: ...ddresses on the respective BMS busses can cause serious malfunctions The ISOMETER cannot switch on a potential termination at the BMS bus Even though this is not expected to cause communication problems the ISOMETER should be operated as BMS slave if possible BMS address 1 If no other device with master capabilities is available on the bus the ISOMETER can be set to master BMS address 1 Before the...

Page 70: ... coupling 10 Overtemperature coupling terminal L1 Overtemperature coupling 11 Overtemperature coupling terminal L2 Overtemperature PGH isoxx1685DP only 12 Overtemperature of the locating current injector Alarm Channel Description Insulation resistance 1 Current insulation resistance RF when RF Ran1 hysteresis Insulation resistance 2 Current insulation resistance RF when RF Ran2 hysteresis Leakage ...

Page 71: ...meter Incorrect measurement profile selected Change measure ment profile 7 63 System Timeout system management Restart the device 8 11 Hardware Self test insulation measurement Contact service 8 12 Hardware Hardware measuring voltage source Replace device 8 31 isoxx1685DP only Hardware PGH locating current too high Replace device 8 32 isoxx1685DP only Hardware PGH locating current cannot be swit c...

Page 72: ...w bender de manuals 9 70 System General software error Restart the device 9 71 System Control flow Restart the device 9 72 System Programme sequence insulation mea surement Restart the device 9 73 isoxx1685DP only System Programme sequence locating current injector Restart the device 9 74 System Programme sequence voltage measu rement Restart the device 9 75 System Programme sequence temperature m...

Page 73: ...during initial commissioning see chapter 6 3 Initial commissioning from page 31 or in the device menu of the ISOMETER see chapter 8 2 2 EDS insulation fault location only for isoxx1685DP from page 50 For further information regarding the locating current for insulation fault location refer to 8 2 2 1 2 Current on page 51 For further information regarding EDS modes refer to 8 2 2 1 1 Mode on page 5...

Page 74: ...onnection fault E KE not connected to PE Check wiring of terminals E and KE to earth PE Press the TEST button ALARM 1 ALARM 2 flash in common mode Device error x xx Internal device error Press the TEST button Switch the supply voltage on and off Contact Bender Service SERVICE lights up Overtemperature coupling Overtemperature cou pling terminal L1 or L2 Check mains voltage level and eliminate any ...

Page 75: ...ance For systems with high leakage capacitances e g ship applications the impact of leakage capaci tances on the measuring result can be significantly reduced by selecting this profile Power frequency System leakage capacitance Measuring voltage Response value range DC 15 460 Hz 0 150 μF 50 V iso1685DP 200 Ω 1 MΩ isoHV1685 200 Ω 1 MΩ isoLR1685DP 20 Ω 100 kΩ Power frequency System leakage capacitan...

Page 76: ...e measurement with respect to the measuring time and quality Diagram Inverter 10 Hz Power frequency System leakage capacitance Measuring voltage Response value range DC 10 460 Hz 0 150 μF 50 V iso1685DP 200 Ω 1 MΩ isoHV1685 200 Ω 1 MΩ isoLR1685DP 20 Ω 100 kΩ 10 100 1000 0 1 1 10 100 Ce 1μF Ce 50μF Ce 100μF Ce 500μF Response value Ran k an s p o H 1 10 100 0 1 1 10 100 1000 Ce 1μF Ce 10μF Ce 100μF ...

Page 77: ...eous DC voltages due to dynamic load conditions in an IT system continuous insulation monitoring can be optimised using this profile Diagram Inverter 10 Hz Power frequency System leakage capacitance Measuring voltage Response value range DC 0 1 460 Hz 0 150 μF 50 V iso1685DP 200 Ω 1 MΩ isoHV1685 200 Ω 1 MΩ isoLR1685DP 20 Ω 100 kΩ 1 10 100 0 1 1 10 100 1000 Ce 1μF Ce 10μF Ce 100μF p o Response valu...

Page 78: ... this pro file ensures correct measurement with the iso1685DP Diagram Fast 2000 μF Power frequency System leakage capacitance Measuring voltage Response value range DC 15 460 Hz 0 2000 μF 50 V iso1685DP 200 Ω 50 kΩ isoHV1685 200 Ω 50 kΩ isoLR1685DP 20 Ω 5 kΩ 10 100 1000 0 1 1 10 100 Ce 1μF Ce 10μF Ce 100μF Ce 1000μF Ce 2000μF Response value Ran k Res an s p o 2000μF ...

Page 79: ...ple Insulation resistance 50 kOhm min measurable leakage capacitance 35 μF Insulation resistance 5 kOhm min measurable leakage capacitance 210 μF Restriction for determining the leakage capacitance iso1685DP isoHV1685D Restriction for determining the leakage capacitance isoLR1685DP 1 10 100 1000 5 0 0 5 0 5 0 5 Capacitance μF Fault resistance k Fault resistance kΩ Leakage capacitance μF Fault resi...

Page 80: ...2 24 Operating mode N C operation Function Insulation measurement Relay 3 31 32 34 Operating mode N C operation Function Insulation measurement Insulation fault location isoxx1685DP only EDS mode auto PGH current 25 mA BMS BMS address 2 BMS termination ON Digital inputs Digital input 1 Operating mode active high Function TEST Digital input 2 Operating mode active high Function STANDBY for isoHR168...

Page 81: ...IC3 5 4 kV IC2 IC1 IC6 800 V IC3 IC4 6 4 kV IC4 IC5 6 4 kV IC5 IC6 4 kV Rated insulation voltage IC1 IC2 6 for isoHV1685D 1500 V 3000 V IC2 IC3 5 250 V IC2 IC6 50 V IC3 IC4 6 250 V IC4 IC5 6 250 V IC5 IC6 250 V Pollution degree 3 Safe isolation reinforced insulation between IC1 IC2 5 for isoHV1685D overvoltage category III 1500 V 3000 V IC2 IC3 5 Overvoltage category III 300 V IC2 IC6 Overvoltage ...

Page 82: ...at 50 Hz isoHV1685D two pole coupling 210 kΩ Impedance Zi at 50 Hz isoHV1685D single pole coupling 420 kΩ Impedance Zi at 50 Hz isoLR1685DP 15 kΩ 1 Permissible extraneous DC voltage Ufg DC 1600 V Permissible extraneous DC voltage Ufg isoHV1685D DC 3150 V Permissible extraneous DC voltage Ufg isoLR1685DP DC 720 V Permissible system leakage capacitanceCe profile dependent 0 2000 μF Response values f...

Page 83: ...de adjustable active high active low Functions off test reset deactivate device insulation fault location High level 10 30 V Low level 0 0 5 V Serial interface Interface protocol RS 485 BMS Modbus RTU Connection terminals A B Cable length 1200 m Shielded cable shield to functional earth on one end 2 core 0 6 mm2 e g J Y St Y 2x0 6 Shield terminalS Terminating resistor can be connected Term RS 485 ...

Page 84: ...47 5 1 Utilisation category AC13 AC 14 DC 12 DC 12 DC 12 Rated operational voltage 230 V 230 V 4 V 10 V 20 V Rated operational current 5 A 3 A 1 A 0 2 A 0 1 A Rated insulation voltage 250 V Minimum contact rating 1 mA at AC DC 10 V Environment EMC EMC IEC 61326 2 4 Classification of climatic conditions acc to IEC 60721 Stationary use IEC 60721 3 3 3K22 Transport IEC 60721 3 2 2K11 Long term storag...

Page 85: ...tandards and certifications The isoxx1685Dx devices were designed according to the following standards DIN EN 61557 8 VDE 0413 8 IEC 61557 8 IEC 61557 8 Annex C for Fast 2000 μF profile only DIN EN 61557 9 VDE 0413 9 IEC 61557 9 not for isoHV1685D IEC 61326 2 4 DIN EN 60664 1 VDE 0110 1 12 6 Ordering details The values marked with an are absolute values Type Response value range Nominal voltage Su...

Page 86: ... P 9 Table modified P 20 Connection to EDS44x to 3NAC Sys tems P 50 factory settings in TD removed UKCA Certificate Change log 08 2022 07 iso1685DP 425 D0484 V2 3x isoHV1685D 425 D0588 V3 1x isoLR1685DP 325 D0538 V2 2x Editorial revision Document DIN A5 new dimensional dra wings AN with EDS460 removed discontinua tion p 26 AN with centre tap added P 28 AN with IOM441 and EDS44x Chap 8 2 New menu i...

Page 87: ......

Page 88: ...Technical data 88 isoxx1685Dx x25_D00272_07_M_XXEN 09 2022 ...

Page 89: ...Bender GmbH Co KG Postbox 1161 35301 Grünberg Germany Londorfer Str 65 35305 Grünberg Germany Tel 49 6401 807 0 Fax 49 6401 807 259 E Mail info bender de www bender de Fotos Bender archive ...

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