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Belshaw Brothers Donut Robot Mark VI, Operator'S Manual

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Belshaw Brothers Donut Robot Mark VI Operator'S Manual Download Page 20

 

 

Contents 

 

1

 

About the Technical Supplement 

iii

 

2

 

Installation 

4

 

Unpacking the Fryer 

5

 

Initial Cleaning 

5

 

Assembling the Fryer 

6

 

Assembling the Depositor 

8

 

Adjusting the Hopper 

9

 

Leveling and Securing the Fryer 

10

 

Moving the Fryer 

10

 

3

 

Maintenance 

11

 

Lubricating 

11

 

Taking Care of the Plunger, Hopper, and Cylinder 

12

 

Feed Table FT2DW 

12

 

4

 

Troubleshooting 

13

 

FT2DW Feed Table 

23

 

5

 

Temperature Controller 

26

 

Changing Parameters on the Electronic Temperature Controller 

26

 

6

 

Diagrams and Parts Lists 

30

 

 

 

Summary of Contents for Donut Robot Mark VI

Page 1: ...t Robot Mark VI Mark VI Deep Operator s Manual Belshaw Adamatic Bakery Group 814 44th Street Northwest Suite 103 Auburn WA 98001 USA Phone 206 322 5474 E mail service belshaw com www belshaw adamatic...

Page 2: ...he freight carrier The phone number will be on the shipping receipt or label 2 Take photographs of the equipment both inside and outside the box or crate 3 Do not thrMarow away any packaging 4 Report...

Page 3: ...ing 7 Heating Shortening 7 Making Cake Donuts 8 Making Yeast Raised Donuts 9 3 Cleaning 10 Cleaning the Hopper and the Plunger 10 Cleaning the Conveyor and the Kettle 11 4 Maintenance 14 Taking Care o...

Page 4: ...ld cause serious burns or could cause someone to slip on the floor and be seriously injured Hot shortening can cause serious burns Make sure that the system and the shortening are cool before attempti...

Page 5: ...m 206 322 5474 service belshaw com Donut Robot Mark VI Operator s Manual MN 1032EN 5 Major components of the Donut Robot Mark VI The photo below shows the major visible components in a Donut Robot Mar...

Page 6: ...t the Donut Robot has been connected to correct power source 2 Ensure the fryer is filled with shortening If there is no shortening in the fryer see the section below Inserting Shortening 3 Turn on th...

Page 7: ...b Use the optional EZ Melt to melt shortening and transfer it to the kettle See your EZ Melt manual c Put solid shortening into the kettle packing it tightly around the elements and bulbs without air...

Page 8: ...e with the lock nut Tighten it using your fingers only 4 Put batter into the hopper PRIME the hopper to expel any air that may be trapped in the bottom of hopper To prime the hopper a Hold a mixing bo...

Page 9: ...he heater 2 Allow the system to cool down HOT SHORTENING IS DANGEROUS 3 Determine the cause of the jamming 4 Clear it 5 Restart the system Making Yeast Raised Donuts Instructions 1 4 below apply only...

Page 10: ...phate as these discolor and corrode aluminum Wash dry and lubricate parts thoroughly to prevent rusting When washing parts by hand wash each part separately do not put any other utensil or dish in the...

Page 11: ...d conveyor while the solution is under heat Use oven gloves for protection 4 Turn off the heater and disconnect the machine from the power source 5 Clean the control panel with a damp cloth only DO NO...

Page 12: ...ghly dry all parts including the conveyor the heating element s the inside of the kettle and the drain 1 There should be no water drops anywhere on the Donut Robot 2 Make sure no water is in the drain...

Page 13: ...late is scratched donuts will stick to it To prevent this from happening always wipe the drop plate in the direction of the grain in the metal which runs parallel to the length of the conveyor and nev...

Page 14: ...the Type F manual The plunger hopper and cylinder of your Donut Robot are precision instruments With proper care they will perform well for years Follow these guidelines Clean these parts only in the...

Page 15: ...ng using a Bruel Kjaer Sound level meter type 2236 The Feed Table is meant to be used on a flat stationary table or countertop positioned end to end with the Donut Robot The operator is expected to re...

Page 16: ...n the main power Remove the proofing board When the Feed Table is on the Feed Table automatically advances donuts when the Donut Robot is ready to accept them After the donuts go into the fryer the pr...

Page 17: ...is 370 380 F 188 193 C If the shortening is too hot the donuts will fry too quickly on the outside and will lose volume The donuts may also become dense inside If the shortening is too cold the donuts...

Page 18: ...36 8 Figure from above 98 36 8 Temperature increase during mixing average 30 F 17 C 30 17 Desired water temperature for yeast raised donuts 68 F 19 8 C Ratios of Plunger Sizes to Donut Weights Applies...

Page 19: ...Robot Mark VI Mark VI Deep Technical Supplement Belshaw Adamatic Bakery Group 814 44th Street Northwest Suite 103 Auburn WA 98001 USA Phone 206 322 5474 E mail service belshaw com www belshaw adamati...

Page 20: ...tor 8 Adjusting the Hopper 9 Leveling and Securing the Fryer 10 Moving the Fryer 10 3 Maintenance 11 Lubricating 11 Taking Care of the Plunger Hopper and Cylinder 12 Feed Table FT2DW 12 4 Troubleshoot...

Page 21: ...nd assembly drawings of the Mark VI and related products Wiring diagrams of related products Instructions on the testing and calibration of electrical components Information to make your donut product...

Page 22: ...Robot Mark VI Technical Supplement 2 Installation The photos below show the major visible components of a Donut Robot Mark VI EZ Melt model EZ6 optional Figure 1 1a Above Donut Robot Mark VI set up w...

Page 23: ...heater head in place and lift the heater head out of the fryer Set the heater head gently in a secure place 5 Remove the fryer case and kettle and move them to the work location Take care not to drag...

Page 24: ...the holes in the heater head mounting brackets b Slide the retaining pins through the holes so that the pinheads are on the outside c Insert the hairpin clips into the holes in the retaining pins 5 L...

Page 25: ...onnect the swing connecting rod to the throw arm of the swing column A locating pin on the swing connecting rod rests in a hole in the throw arm See Figure 1 4 Figure 1 4 Connecting the Swing Connecti...

Page 26: ...igure 1 6 Mounting the Hopper 3 Install the plunger as follows a Pull the plunger connecting rod up and out of the way b Put the narrow part of the plunger s center rod through the slot in the center...

Page 27: ...vent from dropping suddenly b Loosen the set screw in the lower set collar on the swing column c Raise or lower the swing column as needed d Tighten the setscrew See Figure 1 8 Figure 1 8 Adjusting th...

Page 28: ...Do not touch hot shortening It can cause serious burns 3 Remove and set aside the plunger the hopper and the cutter head in that order 4 Disconnect the swing connecting rod 5 Remove the shortening fr...

Page 29: ...ood grade lubricating oil to the plunger connecting rod The oil should penetrate the ball lock and the spring socket See Figure 2 1 Figure 2 1 Lubricating the Connecting Rod Weekly This section applie...

Page 30: ...ces Do not force the machine if it becomes jammed To avoid damaging the plunger disassemble the machine and remove any obstructions FT2DW Feed Table After Each Use Use a soft damp cloth for cleaning W...

Page 31: ...red in this section or you may try the remedies suggested here and find that they do not solve the problem If this happens call your dealer or another qualified technician Also call your dealer if you...

Page 32: ...G To avoid being burned turn off the machine and allow the shortening to cool Replace the bad shortening with fresh shortening THE DONUTS ARE SHAPED IMPERFECTLY Possible Causes What To Do The shorteni...

Page 33: ...UTS ARE OVERCOOKED Possible Causes What To Do The shortening is too hot Decrease the temperature setting The temperature setting should never exceed 375 F 191 C The conveyor is moving too slowly Incre...

Page 34: ...of varnish Clean to remove the cooked on varnish The fryer is not level Level the fryer THE CUTTER OPERATES CONTINUOUSLY Possible Causes What To Do WARNING To avoid being burned electrocuted or otherw...

Page 35: ...w the shortening to cool Clean to remove the sediment You should clean the Donut Robot regularly and thoroughly The thermostat has been calibrated incorrectly Recalibrate the thermostat The thermostat...

Page 36: ...ing with the conveyor Reposition the drop plate Something is interfering with the free movement of the turner cam and cam weight Remove the obstruction The heating element is bent and is interfering w...

Page 37: ...motor is defective Repair or replace the motor THE CUTTER CUTS DOUBLE WHEN YOU HAVE SELECTED ONE CUT PER POCKET Possible Causes What To Do WARNING To avoid being burned or electrocuted before doing a...

Page 38: ...cord is broken Repair or replace the cutter head power cord The cutter motor is defective Replace the cutter motor One of the microswitches is defective There are three microswitches in the conveyor d...

Page 39: ...nections to the transformer are bad Rewire the connections to the transformer THE ELEMENT WILL NOT HEAT BUT THE CONVEYOR RUNS Possible Causes What To Do The high temperature limit control switch has b...

Page 40: ...m the power source There is a short circuit Find it and repair it First see The circuit breaker has been tripped above The wiring harness in the conveyor drive assembly is not connected Check the conn...

Page 41: ...MAIN POWER IS ON OR WHEN THE PRIME SWITCH IS PRESSED AND THE PILOT LIGHT DOES NOT COME ON Possible Causes What To Do The power cord is not connected Plug in the power cord The circuit breaker for the...

Page 42: ...ower cord is broken or poorly connected Repair the cord and or make the proper connection The microswitch in the power head is defective Replace the microswitch The microswitch in the Donut Robot s si...

Page 43: ...replace the brake The cam in the power head is loose Tighten the cam set screw The microswitch in the power head is defective Replace the microswitch The microswitch in the Donut Robot s signal circu...

Page 44: ...06 322 5425 26 MN 1013EN Donut Robot MarkVI Technical Supplement 5 Temperature Controller Changing Parameters on the Electronic Temperature Controller To change parameters on the temperature controlle...

Page 45: ...ys for more than 3 seconds 2 Press the M key to move to the next parameter 3 Press the U or D to change the parameter oapt and icpt from 2 to 0 4 Press the O M keys for more than 1 second to return to...

Page 46: ...ress the U or D to change the parameter 4 Press the O key for more than 1 second return to operator screen Initial level parameters Input Type 5 8 in t 8 Thermocouple J 20 0 to 400 0 C or 0 0 to 750 0...

Page 47: ...ator screen To set the controller back to factory default settings Must be unlocked see page 1 1 Press the O key for more than 1 second to adjust intial parameters 2 Press the M key until you get to p...

Page 48: ...DONUT ROBOT MARK VI WITH DUAL DEPOSITORS Final Assembly Photos REAR VIEW TOP VIEW...

Page 49: ...s Inc www belshaw com Phone 206 322 5474 Fax 206 322 5425 30 MN 1013EN Donut Robot MarkVI Technical Supplement 6 Diagrams and Parts Lists See the following pages for diagrams and parts lists for your...

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