Beko CLEARPOINT 3eco M010 Installation And Operation Manual Download

Page: 47 / 56

14. Troubleshooting / FAQ

Error or fault pattern

Possible causes

Remedy

Poor compressed gas quality

Excessive load, load surges

•

Change operating method

•

Avoid pressure surges

•

Observe the prescribed operating

parameters, particularly during

start-up processes

Non-functioning condensate

discharge

•

Guarantee regular condensate

discharge

Incorrect dimensioning

•

Dimension the filter according to

the given operating parameters

and replace if necessary

Filter element installed incorrectly

•

Watch direction of flow /

direction of installation of the

filter element

O-ring has been damaged during

installation

•

Procure new filter element and

O-ring, proceed with care during

installation

High differential pressure

Incorrect dimensioning

•

Dimension the filter according to

the given operating parameters

and replace by larger one if

necessary

Excessive contamination

•

Shorten the maintenance interval

for filter element replacement

•

Filtration in stages may be

necessary

Filter elements destroyed

•

Change in operating method

•

Filtration in stages may be

necessary

Condensate in downstream

components

Condensate discharge defective or

malfunctioning

•

Replace float drain or carry out

maintenance on BEKOMAT

Cooling downstream of filtration

section

•

Drying upstream of filtration

required

Leakage

Ageing seals

•

Replace seals within the context

of maintenance work

Mechanical damage

•

Send in the filter for repair or

replace by a new one

Installation and operation manual

CLEARPOINT

eco

coalescing filter

47 | 56

Summary of Contents for CLEARPOINT 3eco M010

Page 1: ...en CLEARPOINT 3eco coalescing filter 08 308 Installation and operation manual S040 S050 S055 S075 M010 M012 M015 M018 M020 M022 M023 M025 M027 M030 M032 ...

Page 2: ...view 13 4 3 Product identification 14 4 4 Function description 16 4 4 1 Filtration 16 4 4 2 Condensate discharge through float drain 17 4 4 3 Condensate discharge through BEKOMAT 18 4 5 Scope of delivery 18 4 6 Type plate 19 4 7 Filter element sticker 20 4 8 Maintenance sticker for filter element replacement 20 5 Technical data 21 5 1 Filter performance data 21 5 2 Filter element performance data ...

Page 3: ...ng 44 12 2 Disposal work 44 13 Spare parts and accessories 45 13 1 Spare parts 45 13 2 Accessories attachment components top 45 13 3 Accessories attachment components bottom 46 14 Troubleshooting FAQ 47 15 Product approvals and registration marks 48 Installation and operation manual CLEARPOINT 3eco coalescing filter 3 56 ...

Page 4: ..._01 Changes to standards and regulations Completely new version The installation and operation manual hereinafter referred to as the manual must always be stored close to the product and be in a permanently legible condition The manual must be handed over along with the product if it is sold or passed on NOTE Follow the instructions given in the manual This manual contains all the basic informatio...

Page 5: ...ion 1 4 1 In the documentation Symbol Pictogram Description Explanation General hazard symbol danger warning caution Pressurised system Observe installation and operating manual General instructions Wear respiratory protection FFP 3 Wear safety footwear Wear protective gloves fluid resistant Wear hearing protection Wear safety goggles with side shields General information i Installation and operat...

Page 6: ...this sticker and that the installation and operation manual should be followed 4038104 W5822635 002 CLEARPOINT Flow 04FX 04F 04G Made in Germany Filter element sticker This sticker is located on the base of the filter element and provides information about the filter element and the direction of flow eco label Products with this sticker have special added value in the form of energy saving and are...

Page 7: ...ssories for the treatment of compressed gases of fluid group 2 according to Pressure Equipment Directive 2014 68 EU which are free of aggressive and corrosive components Only use filters and accessories in non explosive hazardous areas Only use filters and accessories away from direct solar radiation and heat sources as well as areas subject to frost Only combine the filters and accessories with t...

Page 8: ... be foreseen in advance If the operating company is aware of any inappropriate use of the filter or accessories which are not listed here the manufacturer must be informed immediately 1 7 Legal warranty and liability for property defects The owner and operator must take into account the intended use The owner and operator will be completely liable for every not described action and utilisation whi...

Page 9: ...sed systems to independently foresee potential hazardous situations and implement appropriate measures to avert any danger The capabilities include in particular experience in handling measurement and control technology as well as knowledge of the regionally applicable laws standards and regulations for compressed gas technology 1 9 Responsibility of the owner The responsible owner must ensure the...

Page 10: ...nger in the order of its severity E Measures to prevent danger Structural design of the safety instructions SIGNAL WORD Type and source of danger Safety symbol Possible consequences if the danger is ignored Measure to prevent the danger Signal words according to ISO 3864 and ANSI Z 535 6 DANGER Imminent danger Consequences of non compliance Death or serious personal injury WARNING Imminent danger ...

Page 11: ...s occurring in the pipe network by using vibration dampers Always keep exactly to the installation and operating instructions given in this manual Always keep inspection and maintenance interval exactly Install fixed pipes as supply and discharge pipes Do not carry out any structural changes to the product DANGER Use of incorrect spare parts accessories or installation materials The use of incorre...

Page 12: ...ot throw etc Use proper means of transport and lifting equipment that is in proper working order Always adhere to the specified transport and storage parameters Store the operating material only outside of areas exposed to direct sunlight and heat sources Permissible storage and transport conditions refer to 4 8 Maintenance sticker for filter element replacement on Page 20 NOTE Handling packaging ...

Page 13: ...x working pressure PS Volume Test pressure PT Connection S040FWF 4002618 201420 2014 04F 4002707 2 60 C 35 140 F 1 5 16 bar 22 232 psi asd 23 bar 334 psi pipe G 3 8 drain G 1 2 Fluidgroup 2 PED 97 23 EC Cat Beko TECHNOLOGIES http www beko technologies com 2 6 7 3 1 1a 20 Position no Explanation description 1 Inlet at the filter head additionally marked 1a 2 Outlet at the filter head 3 Filter head ...

Page 14: ... elements 3 Attachment components top 4 Attachment components bottom The product designation is explained below using the example S040CWF S040CWF 2 2 3 3 4 4 1 1 Attachment components bottom Attachment components top Filter elements Size Housing CX FX S040 S050 S055 S075 M010 M012 M015 M018 M020 M022 M023 M025 M027 M030 M032 SX P D W B T M F C Z C F S CLEARPOINT 3eco coalescing filter Installation...

Page 15: ...SX Super fine filter 0 1 0 3 0 005 1 2 1 1 Depending on the ambient conditions and operating parameters class 1 1 can also be reached Position no Model series Construction size Designation 1 S 040 Filter housing S 050 S 055 S 075 M 010 M 012 M 015 M 018 M 020 M 022 M 023 M 025 M 027 M 030 M 032 Attachment components bottom Position no Letter code Designation 4 B BEKOMAT 20 T BEKOMAT 20 FM M Manual...

Page 16: ... move downwards due to gravity drip off and collect at the base of the filter vessel From there they are drained off automatically or manually Over time particles become deposited in the filter material This results in an increase in flow resistance differential pressure of the filter element The particle charge or degree of pollution of the filter element can be read off using a differential pres...

Page 17: ...essureless NC normally closed the float drain remains closed even at operating pressure 0 bar g Float drain opens Float drain closes 3 2 1 3 2 1 Both types of drain are delivered with the position Automatic discharge from the factory The knurled screw is screwed downwards as far as it will go To test the discharge function or relieve the pressure on the filter during maintenance work the float dra...

Page 18: ...ope of delivery The following table shows the scope of delivery of the filter Figure Description Explanation Filter Installation and operation manual INFORMATION Possible product combinations i The scope of delivery can vary depending on the product combination For further information on possible product combinations see 4 3 Product identification on Page 14 CLEARPOINT 3eco coalescing filter Insta...

Page 19: ...of supply pipe drain G 1 2 Thread connection of condensate drain Fluidgroup 2 Fluid group according to Pressure Equipment Directive 2014 68 EU PED2014 68 EU Cat Specification of the category according to Pressure Equipment Directive 2014 68 EU NOTE Handling the type plate Never damage remove or make the type plate illegible For more information regarding the symbols printed on the type plate see 1...

Page 20: ...cription 1 Order number 2 Lot number 3 Product group 4 Direction of flow 5 04FX designation of the filter element 6 04F 04G designation of predecessor filter element in brackets 4 8 Maintenance sticker for filter element replacement The next due filter element replacement date is entered on this sticker For this mark the respective month 1 and enter the year accordingly 2 1 2 Position no Explanati...

Page 21: ...e mbar wet saturated CX Ø 70 FX 105 160 230 150 180 230 110 SX 125 170 255 175 200 260 130 Category according to PED 2014 68 EU Min max operating pressure bar g 0 16 Min max operating temperature C 2 60 Load test according to AD2000 10000 load changes pressure difference 3 2 bar at 16 bar g Medium Compressed gases of fluid group 2 according to PED 2014 68 EU free of aggressive and corrosive compon...

Page 22: ... 60 Load test according to AD2000 10000 load changes pressure difference 3 2 bar at 16 bar g Medium Compressed gases of fluid group 2 according to PED 2014 68 EU free of aggressive and corrosive components Weight kg 4 5 5 1 6 1 7 1 19 9 22 6 25 9 29 9 Volume l 2 97 3 40 4 23 5 24 13 9 16 5 19 5 23 2 1 Volume flow at 7 bar g referring to 20 C and 1 bar abs 5 2 Filter element performance data The pe...

Page 23: ... NBR Manual drain Brass nickel plated Wall bracket Stainless steel Sticker Soft PVC polyacrylate adhesive BEKOMAT See the installation and operating manual for the BEKOMAT Differential pressure gauge See the installation and operating manual for the differential pressure gauge Oil indicator See the installation and operating manual for the oil indicator Filter element Element head and base Polyami...

Page 24: ...6 Dimensions E A G NPT G NPT G NPT G NPT G NPT G NPT C2 C2 C2 C4 D D 140 75 C1 B B 66 93 36 B C3 D 88 56 H H F 168 CLEARPOINT 3eco coalescing filter Installation and operation manual 24 56 ...

Page 25: ... 413 448 428 481 531 628 746 734 838 958 1108 C3 mm 208 238 293 308 378 413 384 437 487 584 702 684 788 908 1058 C2 mm 180 210 265 280 350 385 365 418 468 565 683 671 775 895 1045 C1 mm 395 425 480 495 565 600 580 633 683 780 898 886 990 1010 1260 B mm 28 28 28 34 34 34 48 48 48 48 48 77 77 77 77 A mm 75 75 75 100 100 100 146 146 146 146 146 260 260 260 260 Connection thread G NPT inches 3 8 1 2 1...

Page 26: ... pressure to the system check all pipe connections and tighten if necessary Slowly pressurise the system with compressed gas Avoid pressure blows and high differential pressures Assemble all pipes without mechanical stress Avoid any vibrations occurring in the pipe network by using vibration dampers The pipes must be able to bear the additional weight of the filter Additional fixings must be mount...

Page 27: ...eed the filter dimensions and make sure there is sufficient space for assembly See 6 Dimensions on Page 24 4 Pipes must be able to bear the additional weight of the filter Additional fixings must be mounted if necessary 5 Pipes must be free of contamination and corrosion Check pipe thread for damage Defective pipes must be replaced immediately 6 Pipes must be free of mechanical stress and corrosio...

Page 28: ...asily accessible position on the front The fitting of a bypass pipe 4 and corresponding shut off valves 5 is recommended for maintenance and servicing work 4 5 1 Apply sealing material e g PTFE tape EN 837 2 to the pipe ends 2 Screw the pipe thread into the filter inlet until the connection is firm and leak tight 3 Screw the pipe thread into the filter outlet until the connection is firm and leak ...

Page 29: ...y finished including subsequent leakage test Figure Description Automatic discharge Mechanically open 1 Set the knurled screw on the float drain from Mechanically open anti clockwise left hand thread to Automatic discharge Figure Description 1 3 2 2 Open the shut off valve 1 on the inlet side slowly 3 Open the shut off valve 2 on the outlet side slowly 4 Close the shut off valve 3 of the bypass pi...

Page 30: ...wrong cleaning media may result in minor injuries as well as damage to health and property Never clean the device with a wet cloth Never use abrasive or aggressive cleaning agents or solvents which could damage the outer coating e g labels type plate corrosion protection etc Never clean the device with hard or pointed implements For external cleaning use a dust brush or damp cotton cloths that can...

Page 31: ... Safety footwear To clean the filter use a damp but not wet cotton cloth or disposable tissue and a mild conventional detergent or soap 1 Spray a little detergent onto the clean cotton cloth or disposable tissue 2 Wipe down the entire surface of the component 3 Then dry using a clean cloth or let it dry at room temperature 9 3 Visual inspection During the visual inspection of the filter all compon...

Page 32: ...afety goggles with side shields Hearing protection Respiratory protection protection class FFP 3 Safety footwear Preparation of installation 1 Open the bypass pipe if available Figure Description 1 1 1 Close the shut off valves upstream and downstream of the filter or the respective system section 2 2 Set the knurled screw on the float drain anti clockwise left hand thread from Automatic discharge...

Page 33: ... Pull the housing body down and off 7 8 To screw the float drain out use the size 13 adapter enclosed with the float drain 7 Use the adapter to screw the float drain out anti clockwise 8 Lift the float drain out of the top of the housing body Installation and operation manual CLEARPOINT 3eco coalescing filter 33 56 ...

Page 34: ... more information see 12 Disposal on Page 44 10 10 Insert a new float drain into the housing body 11 12 11 Screw the float drain into the housing body clockwise by hand 12 Tighten the float drain using the adapter CLEARPOINT 3eco coalescing filter Installation and operation manual 34 56 ...

Page 35: ...lide 16 16 16 Slowly open the shut off valves upstream and downstream of the filter or the respective system section 17 17 Set the knurled screw on the float drain anti clockwise left hand thread from Mechanically open to Automatic discharge by unscrewing the knurled screw as far as it will go Mechanically open Automatic discharge Installation and operation manual CLEARPOINT 3eco coalescing filter...

Page 36: ... shields Hearing protection Respiratory protection protection class FFP 3 Safety footwear Preparation of installation 1 Open the bypass pipe if available Figure Description 1 1 1 Close the shut off valves upstream and downstream of the filter or the respective system section and depressurise the filter 2 When the BEKOMAT is used it must be disconnected from the filter base For further information ...

Page 37: ...lide 4 Push the safety slide downwards 5 6 5 Unscrew the housing body 6 Pull the housing body down and off 7 7 Pull the used filter element down and out of the housing head Installation and operation manual CLEARPOINT 3eco coalescing filter 37 56 ...

Page 38: ... head and the filter element base must match 9 9 Screw the housing body to the housing head Make sure that the safety slide is facing the front 10 11 10 Push the safety slide upwards 11 Tighten the locking screw on the safety slide CLEARPOINT 3eco coalescing filter Installation and operation manual 38 56 ...

Page 39: ...ive test method and is used to prove leak tightness in vacuum and overpressure systems The leakage test can be carried out in different ways BEKO TECHNOLOGIES GMBH does not make a specific recommendation here The company operating the compressed gas system is responsible for the selection and specification of the test method to be used which should be carried out in accordance with valid standards...

Page 40: ...the shut off valve 1 on the inlet side Figure Description Automatic discharge Mechanically open 4 Set the knurled screw on the float drain anti clockwise left hand thread from Automatic discharge to Mechanically open or press the BEKOMAT TEST button until the filter is pressureless CLEARPOINT 3eco coalescing filter Installation and operation manual 40 56 ...

Page 41: ...ure build up Set up a safety zone around the system during all assembly installation maintenance and repair work Before applying pressure to the system check all pipe connections and tighten if necessary Slowly pressurise the system with compressed gas Avoid pressure blows and high differential pressures Assemble all pipes without mechanical stress Avoid any vibrations occurring in the pipe networ...

Page 42: ...protection class FFP 3 Safety footwear Preparation of installation 1 Open the bypass pipe if available Figure Description 1 1 1 Close the shut off valves upstream and downstream of the filter or the respective system section depressurise the filter and secure the system against unintentional application of pressure 2 When the BEKOMAT is used it must be disconnected from the filter base For further...

Page 43: ... 5 6 5 Unscrew the housing body 6 Pull the housing body down and off 7 Remove the filter element 8 Remove the filter head from the pipe and seal the ends of the pipe properly 9 Dispose of the component properly Installation and operation manual CLEARPOINT 3eco coalescing filter 43 56 ...

Page 44: ...ental damage Dispose of all parts and components operating and auxiliary materials as well as cleaning media professionally and in accordance with regional legal provisions regulations and requirements In case of uncertainties regarding disposal always consult a regional waste management company 12 2 Disposal work At the end of its useful life the product must be disposed of properly e g by a spec...

Page 45: ... M012 4003329 Wall bracket for M015 M018 M020 M022 M023 4003330 Wall bracket for M025 M027 M030 M032 4003331 None Differential pressure gauge with potential free contact 4001481 Enclosed installation and operation manual Differential pressure gauge without potential free contact 4001491 Enclosed installation and operation manual Connecting kit for S040 S050 S055 403332 Connecting kit for S075 M010...

Page 46: ...essureless 4025537 Enclosed instruction leaflet BEKOMAT 20 4001841 Enclosed installation and operation manual BEKOMAT 20 FM 4003051 Enclosed installation and operation manual Compressed air heater S040 4012609 Compressed air heater S050 4012888 Enclosed installation and operation manual CLEARPOINT 3eco coalescing filter Installation and operation manual 46 56 ...

Page 47: ... with care during installation High differential pressure Incorrect dimensioning Dimension the filter according to the given operating parameters and replace by larger one if necessary Excessive contamination Shorten the maintenance interval for filter element replacement Filtration in stages may be necessary Filter elements destroyed Change in operating method Filtration in stages may be necessar...

Page 48: ...ls and registration marks Symbol Pictogram Description Explanation CE marking on the filter Applicable for sizes M020 M022 M025 M027 M030 und M032 CLEARPOINT 3eco coalescing filter Installation and operation manual 48 56 ...

Page 49: ...Installation and operation manual CLEARPOINT 3eco coalescing filter 49 56 ...

Page 50: ...öße S040 S045 S050 S055 S075 S100 M010 M012 M015 M018 Max Betriebsdruck 16 bar Beschreibung der Druckgeräte Druckgeräte für Fluide der Gruppe 2 Druckgeräte nach Artikel 4 Absatz 3 der Druckgeräterichtlinie 2014 68 EU dürfen nicht die in Artikel 19 genannte CE Kennzeichnung tragen Die Behälter wurden einer hydraulischen Druckprüfung mit 23 bar und einer Dichtheitsprüfung mit dem Medium Druckluft be...

Page 51: ... S040 S045 S050 S055 S075 S100 M010 M012 M015 M018 Max operating pressure 16 bar Description of the pressure equipment Pressure equipment for fluids of Group 2 Pressure equipment according to Article 4 Paragraph 3 of the European Pressure Equipment Directive 2014 68 EC must not bear the CE marking referred to in Article 19 of the above Directive The vessel was subjected to a hydraulic pressure tes...

Page 52: ...eiben unberücksichtigt Produktbezeichnung Behälter für Gewindefilter CLEARPOINT Modelle M020 M022 M023 Max Betriebsdruck 16 bar g Produktbeschreibung und Funktion Behälter für CLEARPOINT Gewindefilter Druckgeräte Richtlinie 2014 68 EG Angewandtes Konformitätsbewertungsverfahren Modul A Kategorie I Beschreibung der Druckgeräte Druckgeräte für Fluide der Gruppe 2 Der Hersteller trägt die alleinige V...

Page 53: ...tly remain unconsidered Product designation Vessel for threaded filter CLEARPOINT Type M020 M022 M023 Maximum operating pressure 16 bar g Product description and function Vessel for CLEARPOINT threaded filter Pressure Equipment Directive 2014 68 EC Applied conformity assessment procedure Module A Category I Description of the pressure equipment Pressure equipment for fluids of Group 2 The manufact...

Page 54: ...CLEARPOINT 3eco coalescing filter Installation and operation manual 54 56 ...

Page 55: ... filter CLEARPOINT Type M025 M027 M030 M032 Maximum operating pressure 16 bar g Product description and function Vessel for CLEARPOINT threaded filter Pressure Equipment Directive 2014 68 EU Applied conformity assessment procedure Module A2 Category II Description of the pressure equipment Pressure equipment for fluids of Group 2 Notified body TÜV NORD Systems GmbH Co KG Große Bahnstraße 31 22525 ...

Page 56: ...LIMITED Unit 1010 Miramar Tower 132 Nathan Rd Tsim Sha Tsui Kowloon Hong Kong Tel 852 5578 6681 Hong Kong 86 147 1537 0081 China tim chan beko technologies com BEKO TECHNOLOGIES INDIA Pvt Ltd Plot No 43 1 CIEEP Gandhi Nagar Balanagar Hyderabad IN 500 037 Tel 91 40 23080275 91 40 23081107 Madhusudan Masur bekoindia com BEKO TECHNOLOGIES S r l Via Peano 86 88 I 10040 Leinì TO Tel 39 011 4500 576 Fax...

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