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Beko BEKOMAT 8 Installation And Operation Manual Download Page 27

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Installation and operation manual

BEKOMAT

®

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27

Summary of Contents for BEKOMAT 8

Page 1: ...BEKOMAT 8 BEKOMAT 9 EN English 01 3048 Condensate drain Installation and operation manual ...

Page 2: ...Installation and operation manual EN 2 BEKOMAT 8 9 ...

Page 3: ...container 9 2 2 Type plate on the electronics housing 9 2 3 Product overview and description 10 2 4 Function 11 2 4 1 Alarm mode 11 2 5 Dimensions 12 2 5 1 BEKOMAT 8 12 2 5 2 BEKOMAT 9 12 2 6 Technical data 13 2 6 1 Performance data 13 3 Assembly 14 3 1 Warning notices 14 3 2 Installation steps 15 4 Electrical installation 16 4 1 Installation instructions 16 4 2 Power supply 16 5 Operation 18 5 1 ...

Page 4: ...ying mains voltage 1 1 2 On the device Note the installation and operating manual on the type plate 1 2 Signal words DANGER Imminent hazard Consequences of non compliance serious personal injury or even death WARNING Potential hazard Consequences of non compliance possibly serious personal injury or even death CAUTION Imminent hazard Consequences of non compliance possible personal injuries or dam...

Page 5: ...rts Carry out a leakage test DANGER Mains voltage Risk of electric shock with serious or even fatal injuries if contact is made with non insulated live components Observe all applicable regulations with respect to electrical installations e g VDE 0100 IEC 60364 Only execute installation and maintenance work when the system has been de energised Electrical work may only be carried out by authorised...

Page 6: ...esponding skilled technical personnel before they start any tasks A copy of the manual must be kept near the installation location of the device where it is easily accessible at all times In addition to this installation and operation manual the national and company legal and safety regulations as well as accident prevention regulations required for the respective application must also be observed...

Page 7: ...ised and skilled personnel If you detect any damage do not put the device into operation Always adhere to the permissible storage and transport temperatures Never expose the device to continuous direct sunlight or heat radiation The device must be stored in the original packaging Seal the packaging and store it in a dry and frost free room Ensure that the ambient conditions do not fall below or ex...

Page 8: ...or gas vapour mixtures other than those listed above Any other use of this system which exceeds the intended use is hereby deemed to be improper and can cause a hazard for the safety of people and the environment 1 6 Legal warranty and liability for property defects Warranty claims are voided if the BEKOMAT is used for a purpose other than the intended use or operated outside the limits specified ...

Page 9: ...5 14 5 01 2020 0 1 60 max zul Temperatur max temperature Rohrsystem Technik GmbH 2 2 Type plate on the electronics housing The type plate is attached to the electronics housing It lists all the important data for the BEKOMAT Please provide the manufacturer or supplier or supplier with these on request BM8E PT 14 5bar 210psig 0 5 10 bar 7 5 143 psig 1 60 C 34 140 F 110Vac 10 50 60Hz 25VA Made in Ge...

Page 10: ... 9 10 8 11 1 Condensate inlet 7 Manual condensate drain 2 Venting line 8 LED Valve 3 Control elements electric control 9 LED Alarm 4 Solenoid valve 10 LED Power 5 Condensate discharge solenoid valve 11 TEST button 6 Type plate NOTE No permanent draining Do not use the TEST button for permanent draining ...

Page 11: ...low off the valve closes after approx 2 5 seconds but opens again after 2 seconds This procedure is repeated for 1 minute Through this valve clocking the automatic feature tries to eliminate any discharge malfunctions independently 2 4 1 Alarm mode The BEKOMAT is monitored by its electronics and sensors If a malfunction is established during operation the BEKOMAT changes to alarm mode This can be ...

Page 12: ... 331 13 0 485 19 1 146 5 5 7 334 5 13 2 150 5 9 G1 i Flansch flange C 50 x 60 3 DIN 1092 1 30 68 3 2 7 Ø 11 Ø 165 Ø 6 5 G i G i 237 9 3 2 5 2 BEKOMAT 9 734 28 9 Ø 325 Ø 12 8 455 17 9 645 25 4 180 7 1 393 5 15 5 150 5 9 G2 i Flansch flange C 50 x 60 3 DIN 1092 1 25 68 3 2 7 Ø 11 Ø 165 Ø 6 5 G i G i 237 9 3 ...

Page 13: ...aterials Housing Stainless steel material no 1 4541 Valve Brass Electrical data BM 8 BM 9 Operating voltage 230 200 110 100 48 24 VAC 10 50 60 Hz 24 VDC see type plate Power consumption 10 VA Recommended cable cross section ø 5 8 11 mm 3 x 0 75 mm Protection medium time lag 0 5 A Alarm relay Contact load P 125 W VA I 0 1 0 5 A U 250 VAC U 12 VDC 2 6 1 Performance data BM 8 BM 9 Operating pressure ...

Page 14: ...table tools that are in proper working order Before pressure build up check all unit parts and repair them if necessary Open valves slowly to prevent pressure blow outs in operating state Always prevent people or objects from being affected by condensate or escaping compressed gas Prevent vibrations oscillations and impact from being transferred to system parts Carry out a leakage test 1 Skilled t...

Page 15: ... The venting line must be above the max possible condensate level Observe minimum assembly heights Installation BEKOMAT 8 9 Venting A Install line 3 4 with ball valve Condensate inlet B Install pipe 2 DN 50 with flange and ball valve Short feed line Slope of the condensate inlet 1 No filter in the condensate inlet Condensate discharge C Install line 1 2 for BEKOMAT 9 Do not route into a manifold M...

Page 16: ...the system has been de energised Electrical work may only be carried out by authorised skilled technical personnel1 1 Skilled technical personnel Skilled technical personnel are people who due to their professional qualification and knowledge in the field of measuring control and pneumatic technology and their knowledge of the applicable statutory regulations guidelines and standards are in a posi...

Page 17: ... MAX MIN Mains connection Route the cable through the screwed cable gland and connect to terminals L1 N PE Alarm tapping There is a potential free alarm relay changeover available to forward the alarm in the event of a malfunction Route the cable through the second screwed cable gland and connect it N C COM Contact closed in the event of a malfunction or power failure fail safe principle N O COM C...

Page 18: ...ensor controlled depending on the flow off speed After condensate discharge BEKOMAT is emptied to maximum extent Valve closes in good time No unnecessary pressure loss Alarm state ALARM malfunction case Pressure too low to open the valve Condensate occurrence too high see Performance data Inlet or drain line clogged or blocked Excessive dirt in medium valve clogged Solenoid valve defective see Mai...

Page 19: ...ox 2 sec Red LED Alarm flashes yellow LED Valve lights up Valve opens for condensate discharge Test fault signal To test the solenoid valve shut off the condensate inlet and press the TEST button for approx 1 minute Alarm relay switches Release the TEST button BEKOMAT returns to normal function Open condensate inlet again Minimum operating pressure 0 5 bar ...

Page 20: ...intenance schedule Maintenance Interval Functional test Press the TEST button Visual inspection daily Maintenance Replace the set of wear parts Leakage test Functional test Check adhesive labels and replace if necessary Check length of valve core Check cable connections Cleaning annually Functional test The BEKOMAT should be tested daily for flawless function To check the solenoid valve press the ...

Page 21: ...nents and integrated electronic components Never clean the device with a dripping wet cloth Do not use aggressive detergents Never clean the device with hard or pointed implements Cleaning A Clean container Do not press the TEST button rather Shut off the supply line Carefully open the manual condensate drain on the container Residual pressure flushes the container B Clean sensor tube Disassemble ...

Page 22: ...t manual condensate drain BEKOMAT 8 9 2000683 Circuit board 230 VAC 1 x circuit board 230 VAC BEKOMAT 8 2000763 BEKOMAT 9 4005381 Circuit board 110 VAC 1 x circuit board 110 VAC BEKOMAT 8 2002768 BEKOMAT 9 4013115 Circuit board 24 VDC 1 x circuit board 24 VDC BEKOMAT 8 2000231 BEKOMAT 9 2001970 6 4 Accessories The table below indicates possible accessories Illustration Description Order number Tra...

Page 23: ... the faulty device If your device has come into contact with pollutants a decontamination declaration is also required You will find corresponding templates on our website at www beko technologies com If you should return your device without a decontamination declaration and our Service department has doubts about the medium used repairs will only be started once a respective declaration has been ...

Page 24: ...Installation and operation manual EN 24 BEKOMAT 8 9 8 Declaration of Conformity ...

Page 25: ...ndensate drain for the electronically level controlled discharge of condensate in the compressed air system fluid group 2 Pressure Equipment Directive 2014 68 EU Applied conformity assessment procedure Module A Internal production control Category I Low Voltage Directive 2014 35 EU Applied standards EN 61010 1 2010 Section 1 14 16 17 Annex A D F G I ZA The devices designed for 24 VDC and 24 VAC su...

Page 26: ...Installation and operation manual EN 26 BEKOMAT 8 9 ...

Page 27: ...EN Installation and operation manual BEKOMAT 8 9 27 ...

Page 28: ...technologies es BEKO TECHNOLOGIES LIMITED Room 2608B Skyline Tower No 39 Wang Kwong Road Kwoloon Bay Kwoloon Hong Kong Tel 852 2321 0192 Raymond Low beko technologies com BEKO TECHNOLOGIES INDIA Pvt Ltd Plot No 43 1 CIEEP Gandhi Nagar Balanagar Hyderabad IN 500 037 Tel 91 40 23080275 91 40 23081107 Madhusudan Masur bekoindia com service bekoindia com BEKO TECHNOLOGIES S r l Via Peano 86 88 I 10040...

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