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Beijer Electronics Frequency Inverter BFI-E3

               

KI00369C  2021-09 

 

 

 

 

www.beijer.se www.beijer.no

 

www.beijer.dk

 

www.beijerelectronics.de  www.beijerelectronics.com www.beijerelektronik.com.tr

       

8 (28)

 

4.6  Brake transistor and external brake resistor 

If a larger amount of regenerate power is being produced than the BFI can handle at stop function AC 
Flux Braking can be used. Means that motor is being over excitated during stop and used as brake 
resistor. Note that heat of motor will increase, and it only works during deceleration. Put parameter P-
05=3 to activate AC Flux braking. 
If AC Flux braking is not enough BFI from Size2 has a dynamic brake transistor and an optional 
external braking resistor can be connected to +DC and BR when required.  The brake resistor circuit 
should be protected by a suitable thermal protection circuit. The –DC, +DC and BR connections are 
blanked off by plastic tabs when sent from the factory.  The plastic tabs can be removed if/when 
required. 
Table shows models with built-in brake transistor suggestion of brake resistors.   

-

 

Internal resistor, OD-BR100-BFI is mounted inside BFI IP20 and is activated and 
protected from overload by setting of P34=1. 

-

 

External resistor must always be used together with a slow external overload 
protection and P34=2. Table shows setting current of the external overload 
protection. 

Drive model      

Minimum  resistance 

when regenerated 

power is equal with 

BFI power [ohm] 

Brakeresistor to be used 

Voltage 

BFI-E3 

 

Name 

Setting 

overload 

protection 

Power resistor [kW] 

Resistans 

[ohm] 

Medel 

Peak for 

0,125 sec 

1-phase  

230 VAC 

0070[1,5kW] 

100 

OD-BR100-BFI 

P34=1 

0,2 

12 

100 

0105[2,2kW] 

69 

OD-BR100-BFI 

P34=1 

0,2 

12 

100 

BSD600R75-4 

2,8 A 

0,6 

 

75 

0153[4,0kW] 

25 

OD-BR100-BFI 

P34=1 

0,2 

12 

100 

3-phase 

400 VAC 

0041[1,5kW] 

406 

OD-BR100-BFI 

P34=1 

0,2 

12 

100 

2 BSD600R140-4 

connected in serial 

2,1 A 

1,2 

280 

0058[2,2kW] 

277 

OD-BR100-BFI 

P34=1 

0,2 

12 

100 

2 BSD600R82-4 

connected in seriell 

2,7 A 

1,2 

164 

0095[4,0kW] 

152 

OD-BR100-BFI 

P34=1 

0,2 

12 

100 

BSD600R140-4 

2,1 A 

0,6 

140 

0140[5,5kW]  

111 

OD-BR100-BFI 

P34=1 

0,2 

12 

100 

BSD600R82-4 

2,7A 

0,6 

82 

0180[7,5kW]  

81 

OD-BR100-BFI 

P34=1 

0,2 

12 

100 

BSD600R75-4 

2,8 A 

0,6 

75 

0240[11 kW] 

55 

OD-BR100-BFI 

P34=1 

0,2 

12 

100 

2 BSD-600R140-4 

connected in parallel 

4,1 A 

1,2 

70 

0300 [15kW] 

41 

2 pieces of BSD-

2000R13-4 connected 

in serial 

12,4 A 

4,0 

26 

0390 [18kW] 

33 

0460[22kW] 

28 

0610[30kW] 

21 

0720[37kW] 

17 

 
If other brake resistor than OD-BR100-BFI is used an external overload protection must be connected 
between BFI and resistor. Put parameter P34=2 and design the protection using below formula: 
 

 

Setting of external overload protection

 = I = 

√P/R 

Summary of Contents for BFI-E3 Series

Page 1: ...ter turning off the supply Ensure correct earthing connections The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB Suitably...

Page 2: ...ENT LIMIT CONTROL 16 5 13 TUNING OF PM MOTOR 16 5 14 CONTROL OF BFI BY MODBUS RTU 17 5 15 CONTROL OF BFI BY CANOPEN 18 5 16 CONTROL OF BFI BY MODBUS TCP 19 5 17 PI CONTROL 20 5 18 ENERGY OPTIMIZATION...

Page 3: ...160 109 162 5 123 83 50 5 5 10 1 0 0070 0105 1 5 2 2 kW 0041 0095 1 5 4 0 kW 2 221 207 137 209 5 3 150 110 63 1 7 0153 4 0 kW 0140 0240 5 5 11kW 3 261 246 247 6 175 131 80 3 2 No 0300 0460 15 22kW 4 4...

Page 4: ...3 310 210 238 252 197 7 0 Does not exist 0300 0460 7 5 11 kW 0300 0460 15 22 kW 4 360 240 275 300 227 9 5 NOTE 1x230 BFI E3 0070 and 3x400 V BFI E3 0041 are without brake transistor for Size 1 2ize2 w...

Page 5: ...C Max Motor Cable Length Power losses Amps Amps mm2 Amps Amps mm2 m W 0 75 0022 3 5 6 1 5 1 5 2 2 1 5 100 22 5 1 5 0041 5 6 6 1 5 1 5 4 1 1 5 100 50 2 2 0058 7 5 10 1 5 1 5 5 8 1 5 100 50 4 0095 11 5...

Page 6: ...beijerelektronik com tr 6 28 4 5 Installation of power supply grounding and motor cable IP66 Frame Size 1 IP66 Frame Size 2 4 A Incoming Power Connections B Motor Connections C Control Terminal Conne...

Page 7: ...e an EMC gland is to be used Shield of motor cable is to be connected to ground terminal in the drive itself For IP20 drives the shield can be connected to the Protective earth terminal or clamped to...

Page 8: ...be used together with a slow external overload protection and P34 2 Table shows setting current of the external overload protection Drive model Minimum resistance when regenerated power is equal with...

Page 9: ...rward or Reverse This could typically be for Hand Off Auto applications also known and Local Remote for HVAC and pumping industries Switch Position Parameters to Set Notes P 12 P 15 Run Reverse STOP R...

Page 10: ...DI1 active if terminal 24V Switches doesn t effect DI1 Parameter P 64 Input and Conditions Function DI1 Terminal 2 0 24 V OR Run Fwd OR Run Rev Active 1 24 V Active 2 24 V OR Run Fwd Active 3 24 V AND...

Page 11: ...f the BFI is being used Picture below shows an overview of control signals for the drive and factory set functionality when an external 24 VDC is being used 2 3 4 5 6 7 1 DI1 Start signal DI2 Fwd or R...

Page 12: ...110 overload Spin start variable torque P 14 Parameter Access 0 201 Normally only parameters P 01 to P 14 are accessable All other parameters are accessable with this P14 201 P 17 Switching Frequency...

Page 13: ...DC Sign decides rotationdirection 4 to 20mA Trip if signal level 3mA 4 to 20mA Stop and Trip if signal level 3mA 20 to 4mA Trip if signal level falls 3mA P 20 Preset Speed 1 5 0 Hz Can be set between...

Page 14: ...n 1 2 Motor accelerete to minimal frequency P 02 at start 3 Motor accelerete to latest speed before stop 5 5 Start stop by individual signals Start is done by a pulse on one terminal and stop on a sec...

Page 15: ...0 to P 01 Hz 9 Output Motor Current 0 200 0 10V 0 to P 08 10 Motor Power 0 to 200 0 10V 0 to Rated inverter power kW 11 Load current 0 200 0 10V 0 till P 08 Current used producing torque on motor shaf...

Page 16: ...ning is done measured values are stored in parameter P 55 P 56 and P 57 Auto tuning only needs to be done once If motor creates strange sound weak torque performance and speed is not stable change Gai...

Page 17: ...connection OPT 2 RJTRM BFI RJ45 with a 120 ohm resistor To be put in the last BFI splitter Para meter Name Default settng Recommended setting Function P 12 Command Source 0 3 3 Control by Modbus RTU...

Page 18: ...BFI T Connection of 2 serial cables into one drive RJ45 male to BFI and 2 female RJ45 for network OPT 2 RJTRM BFI RJ45 with a 120 ohm resistor To be put in the last BFI splitter Para meter Name Defau...

Page 19: ...e IP address Para meter Name Default settng Recommended setting Function P 12 Command Source 0 7 7 Control by CANopen och ramptime in P 03 and P 04 8 Control by CANopen och ramptime sent by CANopen P...

Page 20: ...al Setpoint 0 0 Digital Preset PI Setpoint in P 45 1 Analog Input 1 Terminal 6 PI setpoint P 45 PI Digital Setpoint 0 0 When P 44 0 PI setpoint for PI Controller P 46 PI Feedback Source Select 0 0 0 A...

Page 21: ...top 5 20BFI Smartstick Communication between BFI Drive and PC software BFI Tools or app BFI Tools Mobile is done by Bluetooth through BFI Smartstick Bluetooth is not built into BFI but in BFI Smartsti...

Page 22: ...2 seconds Press and hold the Navigate key 2 seconds To reset parameter values to their factory default settings press and hold Up Down and Stop buttons for 2 seconds The display will show Drive is ena...

Page 23: ...P0 16 Heatsink Temperature Log 20 120 C 8 most recent values prior to trip updated every 30s P0 17 Motor Current 0 to 2x rated current 8 most recent values prior to trip updated every 256ms P0 18 DC...

Page 24: ...gammable Relay single pole Maximum load 6 0 A with 230 V or 5A with 30 VDC Analog output 1 x User selectable Digital or Analog Output 0 10 V DC Maximum current 20 mA 10 bit Communication Modbus RTU or...

Page 25: ...equipment EEE please contact your dealer or supplier for further information For disposal in countries outside of the European Union If you wish to discard this product please contact your local autho...

Page 26: ...ms blockages or mechanical faults exist 5 Hardware Over Current Check the wiring to motor for phase to phase and phase to earth short circuits Disconnect motor and cable Retest If the drive trips with...

Page 27: ...vided 26 Output fault Indicates a fault on the output of the drive such as 1 phase missing motor phase currents not balanced Check the motor and connections 41 Auto tune Fault The motor parameters mea...

Page 28: ...Beijer Electronics Frequency Inverter BFI E3 KI00369C 2021 09 www beijer se www beijer no www beijer dk www beijerelectronics de www beijerelectronics com www beijerelektronik com tr 28 28...

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