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Beijer Electronics AB

 

 

a company in the Beijer Electronics Group

 

Parent Company 

(Reg. office) 

Subsidiaries 

Beijer Electronics AB 

Norway, Drammen:

 Beijer Electronics AS, 

 +47 32 24 30 00 

P.O. Box 426 

Denmark, Copenhagen: Beijer Electronics A/S, 

 +45 75 76 66

 

SE-201 24 MALMÖ, SWEDEN 

Germany, Nürtingen: 

Beijer Electronics GmbH, 

 +49 7022 9660 0 

Tel46 40 35 86 00 

UK, Castle Donington

: Beijer Electronics Products, 

 +44 (0)845519 5430 

Visiting address: Stora Varvsgatan 13a, Malmö

  

Turkey Istanbul:

 Beijer Electronics ve Ticaret A.s 

 0090 216 366 32 0200 

 

 

Beijer Electronics Frequency Inverter BFI-E3

 

 

   

KI00369C  2021-09

 

1  Start-up document 

This document is a simple start-up guide describing basic functionality of the drive BFI-
E3, firmware 3.11. Detailed explanations are to be read in User Manual BFI-E3 and is 
attached with the drive itself but also possible to download from 

www.beijerelectronics.com.

 

2  Important Safety Information 

Read IMPORTANT SAFETY INFORMATION below, especially Warnings and Caution. 

 

Danger: 

Indicates a risk of electric shock, which, if not 

avoided, could result in damage to the equipment and 
possible injury or death.

 

 

Danger: 

Indicates a potentially hazardous 

situation other than electrical, which if not 
avoided, could result in damage to property.

 

 

This variable speed drive product is intended for professional incorporation into complete equipment or systems as part of a fixed installation. If installed 
incorrectly it may present a safety hazard. The BFI uses high voltages and currents, carries a high level of stored electrical energy, and is used to control 
mechanical plant that may cause injury. Close attention is required to system design and electrical installation to avoid hazards in either normal operation 
or in the event of equipment malfunction. Only qualified electricians are allowed to install and maintain this product. 

System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience. 
They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport, storage, installation and 
use of the BFI, including the specified environmental limitations.  
Do not perform any flash test or voltage withstand test on the BFI. Any electrical measurements required should be carried out with BFI disconnected. 
Electric shock hazard! Disconnect and ISOLATE the BFI before attempting any work on it. High voltages are present at the terminals and within the 
drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is present on any 
drive power terminals prior to commencing any work. 
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply. 
Ensure correct earthing connections.  The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the 
fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes. 
Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.  

 

Within the European Union, all machinery in which this product is used must comply with Directive 98/37/EC, Safety of Machinery. In particular, the 
machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204 -1. 
The level of integrity offered by the BFI control input functions – for example stop/start, forward/reverse and maximum speed is not sufficient for use in 
safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of life must be 
subject to a risk assessment and further protection provided where needed. 
The driven motor can start at power up if the enable input signal is present. 
The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never carry 
out any work on the Drive, Motor or Motor cable whilst the input power is still applied. 
The BFI can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains 
supply. Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range 
prior to machine start up. 
Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation. 
The BFI has an Ingress Protection rating of IP20 or IP66 depending on the model. IP20 units must be installed in a suitable enclosure. 
When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive-in place, dust and swarf from 
drilling may lead to damage. BFI are intended for indoor use only. 
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the drive 
Relative humidity must be less than 95% (non-condensing). 
Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the BFI as delivered. 
Never connect the mains power supply to the Output terminals U, V, W. 
Do not install any type of automatic switchgear between the drive and the motor 
Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees 
Ensure that all terminals are tightened to the appropriate torque setting 
Do not attempt to carry out any repair of the BFI. In the case of suspected fault or malfunction, contact your local Beijer Electronics office for further 
assistance. 

Summary of Contents for BFI-E3 Series

Page 1: ...ter turning off the supply Ensure correct earthing connections The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB Suitably...

Page 2: ...ENT LIMIT CONTROL 16 5 13 TUNING OF PM MOTOR 16 5 14 CONTROL OF BFI BY MODBUS RTU 17 5 15 CONTROL OF BFI BY CANOPEN 18 5 16 CONTROL OF BFI BY MODBUS TCP 19 5 17 PI CONTROL 20 5 18 ENERGY OPTIMIZATION...

Page 3: ...160 109 162 5 123 83 50 5 5 10 1 0 0070 0105 1 5 2 2 kW 0041 0095 1 5 4 0 kW 2 221 207 137 209 5 3 150 110 63 1 7 0153 4 0 kW 0140 0240 5 5 11kW 3 261 246 247 6 175 131 80 3 2 No 0300 0460 15 22kW 4 4...

Page 4: ...3 310 210 238 252 197 7 0 Does not exist 0300 0460 7 5 11 kW 0300 0460 15 22 kW 4 360 240 275 300 227 9 5 NOTE 1x230 BFI E3 0070 and 3x400 V BFI E3 0041 are without brake transistor for Size 1 2ize2 w...

Page 5: ...C Max Motor Cable Length Power losses Amps Amps mm2 Amps Amps mm2 m W 0 75 0022 3 5 6 1 5 1 5 2 2 1 5 100 22 5 1 5 0041 5 6 6 1 5 1 5 4 1 1 5 100 50 2 2 0058 7 5 10 1 5 1 5 5 8 1 5 100 50 4 0095 11 5...

Page 6: ...beijerelektronik com tr 6 28 4 5 Installation of power supply grounding and motor cable IP66 Frame Size 1 IP66 Frame Size 2 4 A Incoming Power Connections B Motor Connections C Control Terminal Conne...

Page 7: ...e an EMC gland is to be used Shield of motor cable is to be connected to ground terminal in the drive itself For IP20 drives the shield can be connected to the Protective earth terminal or clamped to...

Page 8: ...be used together with a slow external overload protection and P34 2 Table shows setting current of the external overload protection Drive model Minimum resistance when regenerated power is equal with...

Page 9: ...rward or Reverse This could typically be for Hand Off Auto applications also known and Local Remote for HVAC and pumping industries Switch Position Parameters to Set Notes P 12 P 15 Run Reverse STOP R...

Page 10: ...DI1 active if terminal 24V Switches doesn t effect DI1 Parameter P 64 Input and Conditions Function DI1 Terminal 2 0 24 V OR Run Fwd OR Run Rev Active 1 24 V Active 2 24 V OR Run Fwd Active 3 24 V AND...

Page 11: ...f the BFI is being used Picture below shows an overview of control signals for the drive and factory set functionality when an external 24 VDC is being used 2 3 4 5 6 7 1 DI1 Start signal DI2 Fwd or R...

Page 12: ...110 overload Spin start variable torque P 14 Parameter Access 0 201 Normally only parameters P 01 to P 14 are accessable All other parameters are accessable with this P14 201 P 17 Switching Frequency...

Page 13: ...DC Sign decides rotationdirection 4 to 20mA Trip if signal level 3mA 4 to 20mA Stop and Trip if signal level 3mA 20 to 4mA Trip if signal level falls 3mA P 20 Preset Speed 1 5 0 Hz Can be set between...

Page 14: ...n 1 2 Motor accelerete to minimal frequency P 02 at start 3 Motor accelerete to latest speed before stop 5 5 Start stop by individual signals Start is done by a pulse on one terminal and stop on a sec...

Page 15: ...0 to P 01 Hz 9 Output Motor Current 0 200 0 10V 0 to P 08 10 Motor Power 0 to 200 0 10V 0 to Rated inverter power kW 11 Load current 0 200 0 10V 0 till P 08 Current used producing torque on motor shaf...

Page 16: ...ning is done measured values are stored in parameter P 55 P 56 and P 57 Auto tuning only needs to be done once If motor creates strange sound weak torque performance and speed is not stable change Gai...

Page 17: ...connection OPT 2 RJTRM BFI RJ45 with a 120 ohm resistor To be put in the last BFI splitter Para meter Name Default settng Recommended setting Function P 12 Command Source 0 3 3 Control by Modbus RTU...

Page 18: ...BFI T Connection of 2 serial cables into one drive RJ45 male to BFI and 2 female RJ45 for network OPT 2 RJTRM BFI RJ45 with a 120 ohm resistor To be put in the last BFI splitter Para meter Name Defau...

Page 19: ...e IP address Para meter Name Default settng Recommended setting Function P 12 Command Source 0 7 7 Control by CANopen och ramptime in P 03 and P 04 8 Control by CANopen och ramptime sent by CANopen P...

Page 20: ...al Setpoint 0 0 Digital Preset PI Setpoint in P 45 1 Analog Input 1 Terminal 6 PI setpoint P 45 PI Digital Setpoint 0 0 When P 44 0 PI setpoint for PI Controller P 46 PI Feedback Source Select 0 0 0 A...

Page 21: ...top 5 20BFI Smartstick Communication between BFI Drive and PC software BFI Tools or app BFI Tools Mobile is done by Bluetooth through BFI Smartstick Bluetooth is not built into BFI but in BFI Smartsti...

Page 22: ...2 seconds Press and hold the Navigate key 2 seconds To reset parameter values to their factory default settings press and hold Up Down and Stop buttons for 2 seconds The display will show Drive is ena...

Page 23: ...P0 16 Heatsink Temperature Log 20 120 C 8 most recent values prior to trip updated every 30s P0 17 Motor Current 0 to 2x rated current 8 most recent values prior to trip updated every 256ms P0 18 DC...

Page 24: ...gammable Relay single pole Maximum load 6 0 A with 230 V or 5A with 30 VDC Analog output 1 x User selectable Digital or Analog Output 0 10 V DC Maximum current 20 mA 10 bit Communication Modbus RTU or...

Page 25: ...equipment EEE please contact your dealer or supplier for further information For disposal in countries outside of the European Union If you wish to discard this product please contact your local autho...

Page 26: ...ms blockages or mechanical faults exist 5 Hardware Over Current Check the wiring to motor for phase to phase and phase to earth short circuits Disconnect motor and cable Retest If the drive trips with...

Page 27: ...vided 26 Output fault Indicates a fault on the output of the drive such as 1 phase missing motor phase currents not balanced Check the motor and connections 41 Auto tune Fault The motor parameters mea...

Page 28: ...Beijer Electronics Frequency Inverter BFI E3 KI00369C 2021 09 www beijer se www beijer no www beijer dk www beijerelectronics de www beijerelectronics com www beijerelektronik com tr 28 28...

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