Beacon BWL-100 Operation & Maintenance Manual Download Page 2

Manual, BWL-100.doc

I

NSTALLATION

N

OTES

– BWL-100

Review these requirements and procedures before installing the lift. 
Contact the factory for answers to any questions that remain after reading this manual or for assistance if you 

encounter difficulties during installation. 

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The standard model dock scissor lift is suitable for use outdoors in most industrial and commercial locations.

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Installation notes: 

x

All pit and cement work, curb angles, bumper posts, conduit, and electrical installations, as well as the

materials for the same, are the responsibility of the installer or building owner. 

x

For a pit installation: a minimum 2” conduit installed in the pit floor or wall is recommended for allowing the

hose and wire access to the lift, and a drain should be installed.

x

Five minimum 18 AWG wires (or an appropriate hard service cable) are required between the power unit’s

control enclosure and the lift’s frame.  These wires, the power unit’s disconnect, and the branch circuit
overcurrent and short-circuit protection are the responsibility of the installer or building owner.

x

The installation must be made so that it complies with all the regulations applicable to the dock, the lift, and their
location.  The installer or building owner must verify that the supplied equipment is installed so it will be suited to

the environment in which it will be used, and it must be mounted onto, and anchored into, suitable concrete.
An architectural review of the planned installation is recommended.

x

The installation of the dock lift must be performed by suitably trained personnel with access to the appropriate

equipment.  The electrical aspects of the installation should be performed by an electrician.

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Installation will require the following tools and equipment:

o

A lifting boom with rigging, a fork truck with adequate fork length and capacity, or some other appropriate

hoisting means to remove the lift from the freight truck when it arrives and to set the lift into place.  The models’ 
weights can vary from 2,800 – 6,700 pounds. 

o

Concrete anchors, a masonry drill, a masonry bit, hand tools, grout, and steel shims.  Consult the building’s

architect or facility engineer to determine the best size and type of hardware with which to anchor the lift to the 

dock approach. 

o

A power supply circuit and disconnect matching the motor voltage and current requirements.  Refer to the labels

on the control enclosure and to the electrical section in this manual for more information. 

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Do not work underneath the platform unless the maintenance props are installed in the frame.

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The dock lift must be adequately anchored into the concrete at each corner of its frame.

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If the supply voltage installed for the lift is different from that originally specified for the order, the

connections of the motor leads and the control transformer’s primary wires must be changed.  Consult the 

electrical diagrams in this manual. 

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Modifications or additions to the lift without prior manufacturer’s authorization may void the lift’s warranty

(see ANSI MH29.1, Safety Requirements for Scissor Lifts, section 12.6).  The addition of ancillary equipment to the 
platform may necessitate that its load capacity be reduced. 

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Beacon Industries, Inc.

Summary of Contents for BWL-100

Page 1: ...load ratings must be observed at all times See the operation instructions o Do no modify the lift without the express written authorization of Beacon Unauthorized modifications might make the scissor...

Page 2: ...of the dock lift must be performed by suitably trained personnel with access to the appropriate equipment The electrical aspects of the installation should be performed by an electrician Installation...

Page 3: ...n turn the knob CCW and release it to open the lowering valve Push down and turn CW to close it 9 Remove the jumper wire between terminal 3 and terminal 4 10 At both the lift s frame junction box and...

Page 4: ...fully lowered See below for the hydraulic oil specification 2 Worn or damaged hydraulic hoses and electrical wires 3 Pivot point wear 4 Rollers looseness and wear 5 Integrity of the retaining rings o...

Page 5: ...it is in operation Be certain no part of any person or object is under any part of the lift before lowering the platform Loading The load rating in pounds is shown on the machine dataplate located on...

Page 6: ...112 001 001 2 13 Bolt 20 x 3 A L 4 14 Nylock nut 20 A L 4 15 Toe guard aluminum extrusion 01 015 901 4 16 Rubber toe guard corner 01 015 009 4 17 Toe guard switch stainless 01 022 014 4 17A Toe guard...

Page 7: ...er x The hydraulic fluid The system uses HO150 hydraulic fluid Any anti wear hydraulic oil with a viscosity grade of 150 SUS at 100 F ISO 32 at 40 C such as AW 32 or a non synthetic transmission fluid...

Page 8: ...doc MOTOR TRANSFORMER CONNECTION DIAGRAMS CAUTION If the motor voltage is changed the wire on the control transformer s primary wire has to be changed to match the new motor voltage also 8 of 16 Beaco...

Page 9: ...pport the platform and ensure that system pressure and power have been removed before attempting to work on any of the hydraulic components Only qualified individuals trained to understand mechanical...

Page 10: ...Manual BWL 100 doc 10 of 16 Beacon Industries Inc...

Page 11: ...se 208 230V 17 24A LR2 D1322 1 3 Overload relay 1 phase 115V 30 40A RHS80 2R 1 4 Control transformer 01 129 001 1 5 Fuse 2A x 1 AGC2 1 6 Terminal block 30 03 50 9 8 7 Control enclosure AB1086STE 1 8 S...

Page 12: ...uid or jack oils in the hydraulic system If oil is needed use an anti wear hydraulic oil with a viscosity of 150 SUS at 100 F ISO 32 40 C or non synthetic transmission fluid HYDRAULIC MANIFOLD BILL OF...

Page 13: ...tubing 05 623 012 1 16 Hyd steel tubing 22 623 001 1 17 MJ MAORB 45 68 2 08 10 NOW 1 18 NPT pipe reducer 3 4X1BUSH 1 19 HHCS 2 Z plated 11107 2 USS flat washer Z plated 33008 2 Lock washer 2 Z plated...

Page 14: ...age too low Motor is single phasing Pressure relief opening at full pressure Contamination holding open the lowering valve or the check valve Lowering valve s manual operator is open Same as above Che...

Page 15: ...Label Placement Digrama BWL 100 Beacon Industries Inc...

Page 16: ...damage negligence accidents abuse misuse or correctness of fit This warranty is Beacon s exclusive expressed warranty Beacon expressly disclaims all implied warranties including the implied warrantie...

Page 17: ...n a monthly basis in accordance with the Beacon s Owner s Manual The Monthly Preventative Maintenance Schedule Log must be kept to keep Warranty active The validated maintenance schedule must be submi...

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