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10 January 2018 

#1050312D 2013-17 Dodge FlowMax Lift Pump Kit 

(I-00424)

 

- 20 -

 

BD Engine Brake Inc. 

Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2 

U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295    U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295 

Phone: 604-853-6096  |  Fax: 604-853-8749  |  Internet: www.bd-power.com 

Mounting Option 2 - Mounting the Pump Bracket to the Frame 

Place  fuel  pump  and  bracket  in 
place  to  ensure  ample  clearance. 
Then,  use  the  fuel  pump  bracket 
as  a  template  and  mark  the 
locations to be drilled. 
 
Mark  holes  with  center  punch.  
Drill 

pilot holes to 1/8”.  Drill main 

holes to 21/64”. 
Insert  the  three  rubber  isolators 
(1500356) 

into 

the 

support 

bracket.   

 

Place 

the 

large 

washers 

(1500357)  on  the  inside  of  the 
bracket 

against 

the 

rubber 

isolator. 

 

Using an air ratchet (9/16” socket) 
tighten  the  self-

threading  3/8”  bolt 

(1500359) through each hole if the 
support bracket assembly and into 
the  frame.    Repeat  this  step  for 
the other 2 bolts. 

 

Torque the three bolts to 

25ft-lbs

 

 

 

 
 

Summary of Contents for 1050312D

Page 1: ...2 U S Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com 2013 17 RAM Lift Pump Kit Installa...

Page 2: ...www bd power com Kit Contents 1500365 P1 1500331 FlowMax Lift Pump V3 FlowMax Wiring Harness 2013 2016 Dodge Qty 1 Qty 1 1500419 1500418 1604053 1330175 3 8 Quick Connect Female 3 8 Quick Connect Mal...

Page 3: ...ns engine have a stock in tank fuel pump capable of delivering enough fuel to support stock horsepower and mild engine modifications For higher horsepower more fuel supply is required and a high flow...

Page 4: ...er offers 1050345 High Flow Draw Straw Kit This kit bypasses the stock fuel tank suction connection to provide higher flow The kit has a new top mount bulkhead fitting with an extra large diameter con...

Page 5: ...onnect tool Optional Tools Tape Measure Drill and 1 8 and 21 64 Bits Pliers 90 degree pick tool Installation Disconnect both vehicle batteries for safety Raise the vehicle on a hoist or support the ve...

Page 6: ...lamp and the clamp on the vent tube Slide the rubber hoses off the rigid filler neck Locate the small fuel tank vent tube which runs directly above the large filler neck Follow this up the filler neck...

Page 7: ...ww bd power com Unplug the fuel pump module gray electrical connector Disconnect the two fuel line quick connect fittings from the top of the fuel pump module Slowly lower the tank being careful to en...

Page 8: ...around the ring to move it evenly to make removal easier Lift the fuel pump module out of the fuel tank being careful not to damage the fuel float arm or sender unit Pour excess fuel from the bowl bac...

Page 9: ...notch in the bottom to ensure that if it contacts the bottom of the fuel basket it won t stop the flow of fuel Use a wire tie to hold the fuel hose in the basket by gently tying it to the original fu...

Page 10: ...ear the top of the firewall at the driver s side Zip tie it to the existing engine bay wiring there Alternatively you may use a self tapping screw to secure the relay socket Unclip the windshield wash...

Page 11: ...ump The two pin gray plug will connect to the FlowMax fuel pump in a later step Leave this wire for now NOTE Picture illustrates FlowMax pump which is not yet installed Route the longest section of ha...

Page 12: ...ee bottom of instructions for optional frame mounting or continue reading for normal installation method Strap Mount vs Direct Frame Mount Insert the three vibration isolators 1500356 into the pump br...

Page 13: ...so that the threaded stud end is on the top to make tightening easier Position the fuel pump bracket under the band straps Start the nuts by hand and tighten the band straps until the bracket is snug...

Page 14: ...mps are both holding the black section of the pump body then tighten Recommended max torque 72 in lb NOTE Clamping the pump too high or too low may put strain on the motor and cause shaft misalignment...

Page 15: ...ail near the transmission bell housing Position a drain pan below to catch any spills Remove the metal retainer clip from the larger of the two lines 3 8 diameter This is the line that feeds the fuel...

Page 16: ...295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com Install a section of the supplied protective loom 1330175 over the hose This will help protect it from abrasion Now install the hose a...

Page 17: ...rom the filter as this is where the FlowMax pump will draw fuel from This is the fitting towards the front of the truck Pull out the red locking using a pick or similar tool Push in the release button...

Page 18: ...hose crosses the frame rail as shown in the following pictures Support the hose with the two supplied P clamps 1462115 and install these to the two small studs on the bottom of the cab using M6 washer...

Page 19: ...to the wiring harness that was installed earlier Use a wire tie to hold the harness to the ground strap wire on the frame All of the fuel line routing should be complete Check the lines are adequately...

Page 20: ...p and bracket in place to ensure ample clearance Then use the fuel pump bracket as a template and mark the locations to be drilled Mark holes with center punch Drill pilot holes to 1 8 Drill main hole...

Page 21: ...Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com Fuel Line Routing OUT IN 1500418 160405...

Page 22: ...Internet www bd power com Wiring Harness OUT IN CONNECTS TO GROUND OE FUEL PUMP MODULE RELAY F R A M E FRONT OF VEHICLE FUEL TANK OE WIRING FLOWMAX FUEL PUMP RELAY 87 FUEL PUMP RED 85 PUMP TRIGGER LT...

Page 23: ...Rd Abbotsford BC Canada V2S 7W2 U S Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com Flo...

Page 24: ...following the vehicles factory service manual Check for restrictions in fuel system before or after pump Remove pump from vehicle Insert hoses from pump inlet and outlet into a fuel can to check flow...

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