BBQ PC Signature Series Assembly Instructions Manual Download

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PC 1101 2118
NG 143458

assembley instructions

IMAGE OF PRODUCT
LINE DRAWING

168cm x 63cm x 123cm / 66.1” x 24.8” x 48.5”

PC Signature Series Stainless Steel Natural Gas Grilling Station - 78 000 BTU

Summary of Contents for PC Signature Series

Page 1: ...PC 1101 2118 NG 143458 assembley instructions IMAGE OF PRODUCT LINE DRAWING 1 168cm x 63cm x 123cm 66 1 x 24 8 x 48 5 PC Signature Series Stainless Steel Natural Gas Grilling Station 78 000 BTU ...

Page 2: ...TO PLACE O F PURCHASE e ur ersonal in DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odour continues keep away from the appliance and immediately call your gas supplier or your fire department WARNING Failure to follow these instructions could result in fire or explosion which could cause property damag p j y or death ...

Page 3: ...ructions could result in a fire or explosion that could cause property damage personal injury or death DANGER DO NOT use gas grill for indoor cooking or heating TOXIC fumes can accumulate and cause asphyxiation DO NOT use in or on boats or recreational vehicles WARNING FOR YOUR SAFETY For outdoor use only outside any enclosure 1 Do not store or use gasoline or other flammable liquids or vapours in...

Page 4: ... During grilling To avoid tripping safety valves please follow these instructions carefully 1 First open lid and turn gas tank on slowly 2 Turn only one knob on at a time when lighting up the grill l h ll h After grilling 1 Burn grill for 10 15 minutes to burn off food residues 2 Wait until the grill is completely cooled before closing lid 3 Clean up grease build up and cover your grill 4 ...

Page 5: ...d 2 Never operate this appliance within 10 ft 3 m of any structure combustible material or other gas cylinder 3 Never operate this appliance within 25 ft 7 5 m of any flammable liquid 4 If a fire should occur keep away from the appliance an immediately call your fire department Do not attempt to extinguish an oil or grease fire with water 5 Heated liquids remain at scalding temperature long after ...

Page 6: ...afety instructions 7 G eneral information 14 SECTIO N TWO Parts list Description 15 Assembly instructions 17 SECTIO N THREE Safety 26 N atural gas connection 27 Leak testing 29 SECTIO N FOUR Lighting instructions 30 Excess flow safety valve reset 34 SECTIO N FIVE Cleaning 35 Troubleshooting 37 SECTIO N SIX Limited warranty 41 Read this O wner s Manual carefully and completely before using your gri...

Page 7: ...d Handling code B149 2 IMPORTANT NOTICE READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE Safety First Read and understand all warnings and precautions prior to operating your grill WARNING 1 This grill is for outside use only It should not be used in a building garage or any other enclosed area 2 The use of alcohol prescription or non prescription drugs may impair an individual s ability to properl...

Page 8: ...hildren and pets away from the grill at all times 7 This is not a tabletop grill Do not place this grill on any type of tabletop surface 8 Do not use the grill in high winds 9 This grill must be used with natural gas only 10 Do not attempt to attach this grill to the self contained propane system of a camper trailer motor home or house 11 Do not use charcoal or lighter fluid 12 Do not use gasoline...

Page 9: ...mbustible constructions 17 Do not use in an explosive atmosphere Keep grill area clear and free from combustible materials gasoline and other flammable vapours and liquids 18 Do not attempt to use or assemble with missing or damaged parts Contact customer service for a replacement CAUTION PREVENTION OF BURNS 1 To avoid burns do not touch metal parts of the grill until they have completely cooled f...

Page 10: ... as possible from hot surfaces and dripping hot grease SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL DANGER Never use this outdoor grill inside any building garage shed or breezeway or inside any boat trailer or recreational vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation WARNING 1 Do not use this appliance under overhead combustible su...

Page 11: ...n the vicinity of this grill 4 The temperature of a grease fire or of the radiated heat might otherwise be sufficient to ignite nearby combustible or volatile substances 5 Always locate this grill where there will be ample combustion and ventilation air but never position it in the direct path of a strong wind 6 Never allow the grill to operate while unattended to prevent uncontrolled grease fires...

Page 12: ...inst electric shock do not immerse cord or plugs in water or other liquid 2 Unplug from the outlet when not in use and before cleaning Allow to cool before putting on or taking off the parts 3 Do not operate any outdoor cooking gas appliance with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner Contact the manufacturer for repair 4 Do not let the cord hang ...

Page 13: ...ER GAS SAFETY Natural gas is flammable and hazardous if handled improperly Become aware of its characteristics before using any natural gas product Natural gas characteristics Flammable explosive under pressure lighter than air and settles in pools in high areas In its natural state natural gas has no odour For your safety an odorant has been added This grill is shipped from the factory for natura...

Page 14: ...burner and inserting a bottle brush cleaner into each tube to make sure the passage is clear A clogged tube can lead to a fire beneath the grill 3 Ensure that the valve nozzle is pointing straight and completely inserted into the venturi tube GENERAL INFORMATION 1 A natural gas hose is required for operation 2 This gas grill is NOT intended for commercial use venturi tub e valve noz zle 14 ...

Page 15: ... 1pc 6pcs S Side burner knob support F Basket set 1pc T Right side shelf 1pc G Basket 2pcs U Side burner grate 1pc H Heat plate 3pcs V Right shaft 1pc I Cooking grate 3pc W Handle 1pc J Warming rack 1pc s X Roller 1 pc K L M Right cart panel 1pc Y Balance block 1 pc AB Left shaft 1 pc Z Fork 2 pcs AC Motor support 1 pc AD Motor 1 pc Q 1pc Side burner frame Grease cup 1 pc Left door 1pc AE Right do...

Page 16: ...RDWARE LIST 16 AA Bolt M6 x 15 31 pcs BB Flat washer M6 31 pcs DD Bolt M4 x 15 4 pcs CC Spring washer M6 31 pcs EE Bolt M4 x 10 4 pcs FF Flat Washer M4 6 pcs GG Spring washer M4 6 pcs HH Screwdriver 1 pc ...

Page 17: ...bly make certain all swivel casters are locked a Take apart the two pre installed bolt on cart left panel b Align the two holes on transformer H with the two holes on left cart panel c Insert one released bolt one spring washer and one flat washer into each pre drilled holes and tighten by hand d Align the two holes on cable clamp AI with the two holes on left cart panel e Insert one bolt EE one s...

Page 18: ... two doors AE AG Step 3 Cart bottom panel assembly a Align the two holes on the right cart bottom panel N with the two holes on the right bottom of body assembly A b Insert one M6 x 15mm bolt AA one M6 flat washer BB and one M6 spring washer CC into each pre drilled hole Tighten bolts by hand until secured c Repeat the same procedure on the left cart bottom panel E with the left bottom of body ass...

Page 19: ... Go back and tighten all bolts using the screwdriver provided AA X8 CC X8 BB X8 Pre installed Bolt X4 C M Pre installed Bolt X4 AA X10 CC X10 BB X10 T B Step 5 Side shelves assembly a Loosen the two pre installed bolts on left side of body assembly A and allow 1 4 bolt s length to extend from the body assembly b Align the two holes on the left side shelf B with the two bolts extended from the body...

Page 20: ...and until secured c Repeat the same procedure the other cart partition O and the left cart panel C d Go back and tighten all bolts using the screwdriver provided O AA X4 CC X4 BB X4 O R S EE X2 Step 7 Side knob assembly a Align the two holes on one the side knob support S with the two holes on the gas valve b Insert one M4 x 10mm bolt EE and tighten all bolts using the screwdriver provided c Inser...

Page 21: ...ly a Open the side burner lid and place the side burner frame Q on the right side shelf Make certain the venturi tube is connected properly with valve b Align the four holes on the side burner frame Q with the four holes on the right side shelf T Insert one M4 x 15mm bolt DD one M4 spring washer GG and one M4 flat washer FF into each pre drilled hole and tighten all bolts by hand c Connect the sid...

Page 22: ... the heat plates H on the heat plate support b Place the cooking grates I over the heat plates c Place the warming rack J on the warming grid support as shown d Close the top lid Step 11 The grease cup assembly a Slide the grease cup into the tracks on cart frame as shown AF ...

Page 23: ... of body assembly A b Insert one M6 x 15mm bolt AA one M6 flat washer BB and one M6 spring washer CC into each pre drilled hole Tighten bolts by hand until secured c Slide the basket out of guiding rails and tighten all bolts using the screwdriver provided Step 13 Tank seat assembly a Place the two baskets G in the basket set G ...

Page 24: ...hole and tighten by screwdriver provided Step 15 Rotisserie kit assembly Option a Assemble the left shaft AB and right shaft V by turning screwing them together b Insert two forks Z balance block Y roller X and handle W into shaft assembly as shown in above sequence Insert the left end of the shaft AB into the slot on the motor AD c Place the assembled rotisserie kit on the grill by sliding the mo...

Page 25: ...a Connect the natural gas hose quick release connector and main gas supply line securely as shown in diagram Then connect the other end of the hose with the side burner valve Gas supply Gas inlet Natural Gas Hose Step 17 Fully assembled ...

Page 26: ...d qualified installer It is recommended that an ON OFF manual shut off valve be installed at the gas supply source outdoors after the gas line exits outside wall and before release quick disconnect or before gas supply line enters ground Pipe sealing compound or pipe thread tape of the type resistant to the action of natural gas must be used on all male pipe threads Apply compound or tape to at le...

Page 27: ...tra adaptor not required in assembly quick release connector natural gas hose ensure quick release connector is fully connected onto natural gas hose CAUTION During any high pressure testing of the gas supply piping system at test pressures in excess of psi 3 5 kPa your gas grill and its individual shut off valve must be disconnected from the gas supply piping system During any low pressure testin...

Page 28: ...as hose is connected for use See the Leak testing section on page 29 2 Do not smoke or allow other sources of ignition in the area while conducting a leak test 3 Conduct the leak test outdoors in a well ventilated area 4 Do not use matches lighters or a flame to check for leaks 5 Do not use grill until all leaks have been stopped If you are unable to stop a leak disconnect the natural gas supply c...

Page 29: ...three p arts water 2 Make sure control knobs are in the O FF position 3 Spray some solution on the connection points of the natural gas hose 4 Inspect the solution at the connections for bubbles If no bubbles app ear the connection is secure 5 If bubbles appear you have a leak G o to Step 6 6 Disconnect the natural gas hose from the valve and reconnect Make sure the connection is secured 7 Retest ...

Page 30: ...g Attempting to light the burner with the lid closed may cause an explosion Make sure there are no obstructions of airflow to the gas unit Spiders and insects can nest and clog the burner venturi tube at the orifice A clogg ed burner tube can lead to a fire beneath the appliance 2 All valves must be in the O FF position 3 O pen natural gas valve 4 Ignite only the burner s you wish to use Push and ...

Page 31: ... repe at proce dures 2 3 until all desired burn ers are lit 4 Adjust burners to the desired cooking temperature Burner installation and a djustment Precautio ns 1 After lighting observe the burner flame Make sure all burner ports are lit 2 If the burner flame goes out during operation immediately turn the gas O FF O pen lid to let the gas clear for at least 5 minutes before re lighting 3 Before co...

Page 32: ... stick then insert a match into the end of lighting stick 3 Light the match 4 O nce lit place the flame to reach the burner ports See diagram 5 Press the control knob and rotate it count er clockwise to the HIG H position The burner should light immediately 6 Adjust burner to the desired cooking temperature 7 Co nfirm that the burner is properly lit and that the flame pattern is as desired se e Fi...

Page 33: ... immediately turn the gas off and open lid to let the gas clear for about 5 minutes Attempt to re light 6 Clean your grill after each use DO N OT use abrasive or flammable cleansers as it will damage the parts of this product and may start a fire Clean with warm soapy water O bse rving the hea t and colour of the infrare d ceramic burner when lit Flame of infrared burner might be visible in shaded...

Page 34: ...ctices of grill operation could activate the safety device without having a gas leak A sudden shut off of the gas flow typically occurs if you open the natural gas supply valve rapidly or if one or more of the burner control knobs is in an open position when opening the natural gas supply valve To ensure the proce dure is safely and succe ssfully performed please carefully follow the below proce d...

Page 35: ...ear the ignition click 12 After the first front burner is lit turn on the other control knob s to the HIG H position If you have more than two burners O N LY turn them on O N E AT A TIME 13 Wh en all front burners are lit close the grill lid 14 Wait for 10 15 minutes the temperature should reach 40 0 F 450 F 204 C 232 C CLEANING IMPORTANT Always allow your grill to completely cool off before cover...

Page 36: ... Rinse thoroughly with water Inside surfa ce If the inside surface of the grill lid has the appearance of peeling paint baked on grease has turned to carbon and is flaking off Clean thoroughly with a strong solution of detergent and hot water Rinse with water and allow it to completely dry Interior of grill bottom Remove residue using brush scraper and or cleaning pad Wash with a dishwashing deter...

Page 37: ... small bottle brush or compressed air 7 Remove all food residue and dirt on outside of burner surface 8 Clean any clogg ed ports with a stiff wire such as an opened paper clip 9 Inspect burner for damage cracks or holes If damage is found replace with a new burner 10 Reinstall burner Make certain the gas valve orifices are correctly positioned pointing straight into burner inlet venturi tube Also ...

Page 38: ...ode Wire loose or disconnected Reconnect wire or replace electrode wire assembly No gas flow Check if natural gas If natural gas supply is f unctioning refer to the E xcess flow safety valve reset procedure on page 31 Burner will not ignite using a match O bstruction of gas flow Clear burner tubes Check for bent or kinked hose Disengagement of burner to valve Re engage burner and valve Spider webs...

Page 39: ...ual manufacturing oils Burn grill for 15 minutes with the lid closed Spider webs or insect nest in venturi Clean venturi Food residue grease or seasoning salt on burner Clean burner Poor alignment of valve to burner venturi Ensure burner venturi is properly engage d with valve Flame blew out High or gusting winds T ur n f r ont of gr ill t o f ace wind or incr eas e f lame height Low on natural ga...

Page 40: ... of lid is peeling like paint peeling The lid is stainless steel not painted Baked on grease build up has t urne d to carb on and is flaking of f Cle an thoroughly Irregular flame Air flow is not correct Correct flames blue with yellow tips 2 5 5 cm 1 2 high Natural Gas Models must be open a minimum of 1 59 mm Too little air wavy yellow or orange flames If flames are yellow or orange open flap at ...

Page 41: ...he operation of the gas grill WARRANTY PROVISIO NS This warranty is non transferable and does not cover failures due to misuse or improper installation or maintenance This warranty is for replacement of defective parts only We are not responsible for incidental or consequential damages or labour costs This warranty does not cover chips and scratches of porcelain non stick or painted surfaces nor d...

Page 42: ...ns or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights that vary from province to province If you have any questions related to the product or warranty please call customer service at 1 87 7 630 5396 M onday through Friday from 10 00 A M to 7 0 0 PM EST 42 ...

Page 43: ...N O TES A N D O B SERVAT IO N S 43 ...

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