Fuel-Injected Petrol Powered Inverter Generators
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Table of Contents
Safety ................................................................................................................................................... 2
Applicable Models ............................................................................................................................. 5
Parts Identification ............................................................................................................................. 6
Accessories ................................................................................................................................................ 7
Before Use Checklist ......................................................................................................................... 8
4-Stroke Engine Oil .................................................................................................................................... 8
Air Filter ...................................................................................................................................................... 8
Fuel ............................................................................................................................................................ 8
Engine Starting and Generator Operation ...................................................................................... 9
Starting and Stopping the Engine .............................................................................................................. 9
Operating the Generator .......................................................................................................................... 10
Understanding Rated Output ............................................................................................................. 10
Calculating Generator Load ............................................................................................................... 11
Grounding the Generator ................................................................................................................... 12
Generator Status Indicators ............................................................................................................... 12
AC Applications ................................................................................................................................. 12
DC Applications ................................................................................................................................. 13
Maintenance ..................................................................................................................................... 14
Maintenance Schedule for Fuel-Injected 4-Stroke Engines ..................................................................... 14
Checking and Changing Engine Oil ......................................................................................................... 15
Checking, Cleaning or Replacing the Air Filter ......................................................................................... 17
Air Filter Inspection and Cleaning ...................................................................................................... 17
Air Filter Removal/Installation ............................................................................................................ 17
Maintaining the Spark Plug ...................................................................................................................... 18
Spark Plug Cleaning and Gap Checking ........................................................................................... 18
Spark Plug Removal/Installation ........................................................................................................ 18
Transportation and Storage ............................................................................................................ 19
Preparing for Transport and Storage........................................................................................................ 19
Long Term Storage .................................................................................................................................. 19
Troubleshooting ............................................................................................................................... 20
Specifications ................................................................................................................................... 22
150cc Engines ......................................................................................................................................... 22
105cc Engines ......................................................................................................................................... 22
53cc Engines ........................................................................................................................................... 22
Generator Specifications .......................................................................................................................... 23
Service and Maintenance Record .................................................................................................. 24
Page 1: ...Fuel Injected Petrol Powered Inverter Generators User Manual Revision 1 0 October 2016 RETAIN THIS MANUAL FOR FUTURE REFERENCE PLEASE READ THIS MANUAL CAREFULLY BEFORE USE ...
Page 2: ...ng on Stay alert and use common sense when operating equipment Do not overreach Keep proper footing and balance at all times Do not use equipment when tired or under the influence of drugs alcohol or medication This equipment is not intended for use by persons with reduced physical sensory or mental capabilities You must wear appropriate protective equipment when operating servicing or when in the...
Page 3: ...atteries from it before making adjustments changing accessories or performing repair or maintenance Do not make adjustments while the equipment is running Perform all service related activities under suitable conditions such as a workshop etc Replace any worn damaged or missing warning labels immediately Do not clean equipment with solvents flammable liquids or harsh abrasives DANGER Running petro...
Page 4: ...s 12 AC Applications 12 DC Applications 13 Maintenance 14 Maintenance Schedule for Fuel Injected 4 Stroke Engines 14 Checking and Changing Engine Oil 15 Checking Cleaning or Replacing the Air Filter 17 Air Filter Inspection and Cleaning 17 Air Filter Removal Installation 17 Maintaining the Spark Plug 18 Spark Plug Cleaning and Gap Checking 18 Spark Plug Removal Installation 18 Transportation and S...
Page 5: ...ter Generators 5 Applicable Models This manual applies to the following generators Fuji Micro F5200Ri 150cc 3 2kW Fuji Micro F4200Ri 105cc 2 5kW Genforce GT6000 124cc 3 2kW Genforce GT4000 105cc 2 5kW Genforce GT3000 53cc 1 7kW Bäumr AG ...
Page 6: ...e 1 Control Panel 11 USB Device Connector s under cover 2 Fuel Filler 12 240VAC Output Socket s under cover 3 Exhaust 13 Machine Status Indicators 4 Spark Plug Access Cover plug inside 14 12VDC Output Connection 5 Carry Handle 15 Ground Connection 6 Engine Access Cover 16 Oil Filler Dipstick 7 Starter Cord 17 Fuel Filter 8 Fuel Tap fuel strainer inside 18 Air Filter Cartridge filter inside 9 Engin...
Page 7: ...essories listed below are provided as a guide only Not all models may include all or any accessories No Name No Name 1 Oil Fill Bottle 5 Screw Driver 2 Oil Drain Tube 6 Screw Driver Handle 3 12VDC Battery Charging Cable 7 Spark Plug spare 4 Spark Plug Socket 1 2 7 5 3 6 4 ...
Page 8: ... damage to it The air filter requires regular maintenance Always check the air filter before starting the engine See Checking Cleaning and Replacing the Air Filter Fuel Petrol fuel gasoline is extremely flammable keep clear of naked flames or other ignition sources The engine must be cool before refuelling Adequately fill the fuel tank with the correct fuel type Use non ethanol unleaded higher RON...
Page 9: ...or handle firmly when pulling the starter cord to prevent the machine toppling over The engine should start Allow the starter cord to rewind slowly do not let it snap back If the engine does not start repeat step 3 If the engine fails to start after several attempts refer to Troubleshooting Using the Choke In very cold conditions if the normal starting procedure is not working choke may be require...
Page 10: ...enerator and the required inductive load capacity Rated output equates to approximately 45 to 75 of inductive load capacity Do not connect devices in parallel to the generator Devices sensitive to input voltage fluctuation should be connected via a suitable surge protector Understanding Rated Output The rated output is described as the maximum power that the generator can consistently and reliably...
Page 11: ...ble below lists typical consumption figures for several device types that may assist in determining how many or which devices may be connected and a starting order that is start the high consumption devices first followed by devices with no additional start up power requirements Incandescent Lamp Radio Television Computer Laptop Microwave Oven Start up Watts 50 to 150 100 to 200 150 to 500 800 200...
Page 12: ...in its rated power output capacity or in the event of a device short circuit have the device inspected by a qualified technician If this indicator remains illuminated after generator start up or without any devices connected to the generator switch the generator OFF and have it inspected at an authorized service center Power Illuminates green when the generator is operating normally and the power ...
Page 13: ...e battery disconnect the negative terminal first followed by disconnecting the positive terminal Then proceed to connect the battery charging cable as normal Ensure that the battery terminals or charging cable terminals do not make contact with the vehicle chassis as sparking may occur Do not attempt to start a vehicle whilst its battery is connected to the generator as damage to the generator may...
Page 14: ... how often they should be performed The schedule applies to multiple engines some engines may not include some components so maintenance on those components is not applicable Harsh operating environments such as extreme temperatures dust etc may necessitate more frequent maintenance Maintenance frequencies are based on general factors including a maximum use of approximately 300 hours per year App...
Page 15: ...ne is allowed to run without engine oil The engine oil level requires regular maintenance as per the maintenance schedule To check engine oil level 1 Place the machine in an upright position on a flat and level surface 2 Remove the 2 screws rotate left securing the engine access cover A and remove the cover 3 Clean the machine around the oil filler cap B so that no dirt or other material enters th...
Page 16: ...il filler 5 Insert the supplied oil drain tube D to the oil filler hole and screw it in rotate right 6 Tilt the machine and drain all oil from the engine Once drained allow the machine to sit level again 7 Fill the supplied oil fill bottle E with approximately 0 45l of engine oil then insert the nozzle into the oil filler and carefully add oil to the engine until the permissible maximum is reached...
Page 17: ...air filters For foam filters wash the filter in warm water and mild detergent then rinse and allow to dry For paper filters use compressed air to blow particles from it The air should be blown from the engine side of the filter Clean all other air filter assembly components using water and mild detergent then dry them For foam filters place a few drops of clean engine oil on the filter then squeez...
Page 18: ...t is fairly accurate 2 Adjust the gap to within specification see Specifications If the gap needs to be reduced gently tap the electrode as required If the gap needs to be increased use pliers to gently pull the electrode as required 3 Measure the gap again and ensure it is within the specified range before re installing the spark plug Spark Plug Removal Installation 1 Lift and slide the spark plu...
Page 19: ...age Drain the fuel system by allowing the engine to run until it stops Ensure the fuel tap engine ON OFF switch and fuel cap vent are in the OFF position Avoid exposing the equipment to direct sunlight particularly during transportation Ensure the equipment is secure the upright during transport Store the unit in a dry well ventilated area and out of the reach of children Long Term Storage Follow ...
Page 20: ... is fuel in the tank and the fuel tap is in the ON position To further check if fuel is reaching the carburettor remove the carburettor drain plug and check if fuel drains Engine OFF Ensure engine ON OFF switch is in the ON position Not enough engine oil Check engine oil level and ensure it is at or just below the MAX indicator After topping up shake the generator from side to side a little to dis...
Page 21: ...ilter Carbon build up in engine and or entry to exhaust silencer Remove the engine cylinder head and clean any carbon from the combustion chamber For the exhaust silencer remove it and clean any carbon deposits from the exhaust port Carbon build up on spark plug Remove the spark plug and clean any carbon from the electrodes before re installing it Carburettor blocked Clean the carburettor Generato...
Page 22: ...n ethanol 91 RON or better Fuel Tank Capacity 5l Engine Power Output Approximately 2 8HP 5000RPM Spark Plug Type A7RTC Spark Plug Gap 0 6 to 0 8mm 0 024 to 0 032 Valve Clearance Inlet 0 08mm 0 10mm 0 003 0 001 Exhaust 0 1mm 0 12mm 0 004 0 005 Engine Oil Type SAE 10W 30 automotive engine oil recommended for general use Engine Oil Capacity Approximately 0 35l always check level 53cc Engines Engine T...
Page 23: ...40V 50Hz 12V 8A 2 5 hours Fuji Micro F5200Ri 3 2kW 3 7kW 2 x 240V 50Hz 12V 8A 2 5 hours Fuji Micro F4200Ri 2 5kW 2 7kW 2 x 240V 50Hz 12V 8A 5 hours Genforce GT6000 3 2kW 3 7kW 2 x 240V 50Hz 12V 8A 2 5 hours Genforce GT400 2 5kW 2 7kW 2 x 240V 50Hz 12V 8A 5 hours Genforce GT3000 1 7kW 2 0kW 240V 50Hz 12V 5A 6 hours For information on rated and maximum outputs and generator loading see here ...
Page 24: ...nty claims Place a tick in the required box for either clean or replace with the date as required Date Date Date Date Date Replace Engine Oil Replace Spark Plug Replace Air Filter Replace Fuel Filter Replace Fuel Lines Clean Fuel Tank Check Adjust Valve Clearance De coke Combustion Chamber Date Date Date Date Date Replace Engine Oil Replace Spark Plug Replace Air Filter Replace Fuel Filter Replace...
Page 25: ...aining course before being given access to the product The product has been supplied by a general merchandise retailer that may not be familiar with your specific application or your description of the application Be sure to attain third party approval for your application from a qualified specialist before use regardless of prior assurances by the retailer or its representatives This product is n...
