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Baum 714XA A-2-P-1, Instruction Manual

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Baum 714XA A-2-P-1 Instruction Manual Download Page 3

TP10583

 PAGE  3

DESCRIPTION

PAGE

CONTENTS

INTRODUCTION

SAFETY  FIRST.........................................................................................................6

INTRODUCTION OVERVIEW.................................................................................... 7

1.0 ASSEMBLY INSTRUCTIONS ................................................................................ 7

1.1 

INSTALL

 

FEED

  

TABLE

................................................................................................................................. 8

1.2 

INSTALL

 

BOTH

 

PANS

................................................................................................................................. 8

1.3 

INSTALL

 

STACKER

 

TRAY

...............................................................................................................................9

1.4 

PUMP

 

CONNECTIONS

................................................................................................................................ 9

1.5 

INSTALL

 

SLITTER

 

SHAFT

 

ASSEMBLY

............................................................................................................. 9

1.6 

OTHER

 

ELECTRICAL

 

CONNECTIONS

............................................................................................................ 9

2.0 SETUP..................................................................................................................9

2.1  

GAP

 

ADJUSTMENT

.................................................................................................................................... 9

2.2  

FEED

 

TABLE

 

ADJUSTMENT

.......................................................................................................................... 9

2.3  

AIR

 

FLOW

 

ADJUSTMENT

.......................................................................................................................... 10

3.0 OPERATION.....................................................................................................10

3.1  

LOADING

 

THE

 

FEED

 

TABLE

...................................................................................................................... 10

3.2  

CHECK

 

SQUARENESS

 

OF

 

FOLD

............................................................................................................... 10

3.3  

USE

 

OF

 

HANDWHEEL

.............................................................................................................................. 10

4.0 PERFORATING, SCORING & SLITTING ....................................................... 11

4.1  

PERFORATING

........................................................................................................................................

11

4.2 

 

SCORING

...........................................................................................................................................................................12

4.3   

SLITTING

..............................................................................................................................................

12

5.0 MAINTENANCE .................................................................................................... 13

5.1  

MAINTNANCE

 

AND

  

CARE

 

OF

 

YOUR

 714XA...............................................................................................13

5.2 

LUBRICATION

..........................................................................................................................................13

5.3 

CLEANING

 

OF

 

FOLD

 

ROLLS

.......................................................................................................................13

5.4 

CLENINING

 

FILTER

 ...................................................................................................................................13

5.5 

PHOTO

 

SENSORS

.....................................................................................................................................13

Summary of Contents for 714XA A-2-P-1

Page 1: ... 2 P 1 TABLE TOPFOLDER INSTRUCTION MANUAL BaumfolderCorp 2010 PrintedinU S A TP10583 714XAB 2 P 1 714XAB 2 P 4 TABLE TOP FOLDER INSTRUCTION MANUAL FOR INSTRUCTION MANUALS IN SPANISH FRENCH AND GERMAN GO TO WWW BAUMFOLDER COM ...

Page 2: ...vements in its products without imposing any obligation upon itself to install them on its previously manufactured products It is recommended that modifications to this equipment not be made without the advice and express written consent of Baumfolder Corporation 2010 BAUMFOLDERCORPORATION All Rights Reserved FOLDER IDENTIFICATION MODEL NO _______________________________ SERIAL NO ________________...

Page 3: ... OTHER ELECTRICAL CONNECTIONS 9 2 0 SETUP 9 2 1 GAP ADJUSTMENT 9 2 2 FEED TABLE ADJUSTMENT 9 2 3 AIR FLOW ADJUSTMENT 10 3 0 OPERATION 10 3 1 LOADING THE FEED TABLE 10 3 2 CHECK SQUARENESS OF FOLD 10 3 3 USE OF HANDWHEEL 10 4 0 PERFORATING SCORING SLITTING 11 4 1 PERFORATING 11 4 2 SCORING 12 4 3 SLITTING 12 5 0 MAINTENANCE 13 5 1 MAINTNANCE AND CARE OF YOUR 714XA 13 5 2 LUBRICATION 13 5 3 CLEANING...

Page 4: ...RENT FOLD TYPE 18 PAN 1 AND PAN 2 CURRENT POSITIONS 18 TURNING ON MAIN ROLLS DELIVERY AND PUMP 19 SINGLE SHEET MODE CONTINUOUS FEED MODE 19 PAPER FEED ON OFF 20 TOTAL COUNT INDICATOR AND RESET COUNT BUTTON 20 BATCH COUNT INDICATORS 20 PREVIOUS SCREEN REQUEST BUTTON 20 MAIN SCREEN REQUEST BUTTON 20 PRODUCTION SCREEN REQUEST BUTTON 20 FOLD PAN ADJUSTMENT SCREEN 21 FOLD PAN DIRECT ENTRY SCREEN 21 SET...

Page 5: ...ACHINE SETUP 28 8 1 UNITS OF MEASURE 28 8 2LANGUAGES 28 8 3HARDWAREANDSOFTWARE VERSIONS 28 9 0 DIAGNOSTICS 28 10 0 CALIBRATION OF FOLD PANS 29 TECHNICAL SPECIFICATIONS 43 TROUBLESHOOTING 44 CONTENTS INSTALLATION OF ANTISTATIC 45 ...

Page 6: ... power supply 8 Never use improper or defective tools 9 After making adjustments or after doing maintenance or repair work always make sure that all tools and other objects are removed from the machine Other wise they might fall into the machine causing severe damage or injuries 10 Make sure that all safety devices are in place before restarting the machine 11 Never clean moving parts of the machi...

Page 7: ...tor principal de la alimentación eléctrica 8 Nunca utilice herramientas inadecuadas o defectuosas 9 Después de realizar los ajustes o después de terminar las tareas de mantenimiento o el trabajo de reparación compruebe siempre que se hayan retirado de la máquina todas las herramientas u otros objetos De lo contrario esas herramientas u objetos podrían caer en la máquina y causar daños o lesiones g...

Page 8: ...ompue 8 N utilisez jamais des outils inadéquats ou défectueux 9 Après avoir procédé au réglage à la maintenance ou à des réparations assurez vous toujours que la machine est débarrassée de tous les outils et autres objets utilisés Dans le cas contraire ils pourraient tomber dans la machine et provoquer des détériorations ou un accident grave 10 Assurez vous que tous les dispositifs de sécurité son...

Page 9: ... Wartungs bzw Reparaturarbeiten ausgeführt wurden muss stets sichergestellt werden dass alle Werkzeuge und sonstigen Objekte von der Maschine entfernt werden Ansonsten könnten sie in die Maschine hineinfallen und ernsthafte Schäden oder Verletzungen verursachen 10 Vergewissern Sie sich dass alle Sicherheitsvorrichtungen angebracht sind bevor die Maschine wieder in Betrieb genommen wird 11 Auf kein...

Page 10: ...ng the folder WARNING Do not plug the power cord into an AC outlet until the 714XA is fully assembled adjusted and ready to use Unplug the 714XA an time disassembly is required ASSEMBLY INSTRUCTIONS 1 0 SET MAIN UNIT ON TOP OF CART ASSY Note orientation in Figure 3 The covered end of the cart with the oval cut out for the pump power cord should be directly below the power entry bracket mounted in ...

Page 11: ... connector is 4 Pan 2 s mating connector is 8 Insert one pan into pan 1 position With motor end of pan towards the person installing the pan angle front end down and set onto locating pins 1 Rotate back end down until center knotch is seated onto second set of locating pins 2 Two rubber hold downs on top of the pan now need to be rotated into position to hold the pan 3 Locate a cable attached to t...

Page 12: ...o local building electrical codes for proper and safe connections 2 0 SETUP 2 1GAPADJUSTMENT The orange tab above the sucker wheel assembly on the feed table must be adjusted for each new weight of paper See Figure 8 Slide two sheets of paper between the tab and the sucker wheel or fold a single sheet and use the double thickness Turn the gap knob 1 counter clockwise to tighten until there is a sl...

Page 13: ...on 3 1 Loading of Feed Table Before running a batch determine which way to load the paper print side up or print side down Use the single sheet mode to run sample sheets to determine the correct orientation Then you can load a stack of paper no higher than two inches between the paper guides Please note for larger sheets or heavier bonds the stack will be shorter To feed properly the paper must fl...

Page 14: ...olderbefore attemptingtoplacethemontheslittershafts Figure 4 1 1 Theperforatingbladeholderassemblyisthen slidontotheupperslittershaftalongwiththe necessarypull outtireassemblies Thentightenthe screwsholdingtheperforatorbladetotheblade holder aligningthebladetotheholder Thisallows forfreehorizontalmovementontheshaft Slidethegroovedperforatorcollarontothe lowerslittershaftalongwiththeotherpull outti...

Page 15: ...hofthescorecanbecontrolledby regulatingthedistancethecollarsareplacedaway fromthescoringblade Thescoringcollarscanalsobeplacedon eithersideoftherubberscoringcollar Thetwo collarscanbecompressedagainsttherubbercollar causingtherubbertobulgeupforadeeperscore SeeFigure4 2 2 Figure 4 2 2 TOPSHAFT TOPSHAFT 4 3Slitting NOTE Slittingaccessoriesareoptionalon your 714XA and can be ordered from your BAUMFOL...

Page 16: ...eedhasbeendesignedto giveyouyearsofusefulservice providedyou maintainitaccordingtotheseinstructions 5 2Lubrication Applyoneortwodropsoflightmachineoilat allslittershaftbearingsandthefeedtablebearings and idler gear once a week Be sure to keep oil off anysurfacewhichmaycontactthepaper 5 3 Cleaning of Fold Rolls Periodicallywipeofftherubbersurfaceofthe foldrollsusinganapprovedsolventsuchas Surewasho...

Page 17: ...reen Theselected fold choice will beincolor Pressadifferenticontochange Ifthehalffoldischosen therewillbea choice of pan 1 or pan 2 3 The NEXT button changes the screen to the Length screen The active units will have a blue background Presstheunitswiththegray backgroudto changeunits Thestandardsizesfor metric will be shown when mm is shown in blue the standard inch sized paper will be shown whenth...

Page 18: ...r the pans have reached the requested fold positon the PANS AT FOLD POSITION message will appear You then have a choice of returning to the production screen to run the job using the or chosing the COUNT SETUP button to change the batchcountormode 5 There are several ways to get to the BATCH COUNTscreen From the production screen press the Batch Screen button if the mode is currently set for NO BA...

Page 19: ...anging it to a blue background SIMPLE BATCH For SIMPLE BATCH there will be choices of time DELAY between batches or an automatic STOPafterthebatchiscomplete batchQUANTITY andcountingeitherUPorDOWN Each active choice will have a blue background Use the button to return to the production screen after the selections are made SIMPLE BATCH can be changed to VARIABLE BATCHby pressing the Simple button i...

Page 20: ...on to enter the values in each batch Only the number of variable batches requested in Variable batch setup will be displayed up to 10 Enter each batch value by pressing the corresponding blue numeric input area If Needed return to change the number of batches using the V Batch Setup or just use the arrow with the double bar toreturntotheproductionscreenwhenreadytorunthejob VARIABLE BATCH DATA ENTR...

Page 21: ...sisthecurrentfoldindicator Inthiscaseitisanengineeringfold Ifyoupressthisbuttonwhile ontheproductionscreen ittakesyoutotheFoldSelectionScreen PAN 1AND PAN 2 POSITIONS Thenumbersontheleftsideofthescreenbelowtheunitsdisplayshowthecurrentpositionofpan1andpan2 Pan 1 is on the top and Pan 2 is on the bottom ...

Page 22: ...feed mode Pressingthisbuttontogglesbetweenthetwooptions This indicates paper is not being released fed into the rollers To feed paper in continuous mode press this button to toggle feed on or off In the single sheet mode one sheet will be released each time this button is pressed In Continuous mode this indicates paper is being released fed InContinuousmode pressingthisbuttonwillturnthefeedbackoff...

Page 23: ...berruninthisbatch To the right of this icon is the number of batches This is also a reset button to reset the numberofbatchesrunbacktozero This button moves the display to the Previous Screen 24 Main Screen ThisbuttonmovesthedisplaytotheMainScreen Onthemainscreenthereareselectionsto movedirectlytomostavailablescreens Thisbuttonisnotontheproductionscreen Whenavailable itchangesthedisplaytotheProduc...

Page 24: ...omovesmalldistances Youcanwatchthepanmovetowardsthefoldroll thenawayfromthefoldrolls The and buttonswill disappearwhilethepansaremovingandthenreappear afterthesecondmoveiscomplete 26 Fold Pan Direct Entry Screen Toaccessthedirectentryscreen startfromtheproductionscreen presseitheroneofthenumbersontheleft sideofthescreenthatshowthecurrentpositionofpan1andpan2 Thatshouldmovetotheadjustmentscreen Fro...

Page 25: ...ccesstheMain Screen shownbelow ThenselecttheSetupPreferencesbuttontodisplaySetupPreferencesScreen shownbelow Thetwolowerbuttonstogglethesensorsintoandoutofbypasswhentheyarepressed TheInputSensoris usedtocount sothecountswillnotbecorrectwhenbypassed TheExitSensortriggersthejamerror sothere willbenowarningforajamwhenthisisbypassed Thisoptionisintendedtobeusedwhenasensorisbadand areplacementisonorder...

Page 26: ...reen Before choosing either to save or reload enter the selected memory value into the upper right box while you can still see the options Then use the SAVE SCREEN to save a fold into that location or the RELOAD SCREEN to recall the fold saved in that location Alternatively the arrow with the double lines can be used to exit this screen and go back to the production screen Use the JOB MEMORY butto...

Page 27: ...ovedatafrom memorytocurrentactivevaluesontheproductionscreen Pleaseremembertomanuallysetthepottothesaved speedshownonthereloadscreenbeforereturningtotheproductionscreen 31 Status States Fault statesinclude Thisindicatestheemergencystopbuttonistriggeredandneedstobepulledtoreset ThisindicatesanACdrivefault Turnpower off allow thepowertodischarge and thenturnitback on Thisindicatesapaperjamonthedeliv...

Page 28: ...tonin thisstatewillrequestthemachinetostop This state shows the machine is in the paper clear mode After a regular stopisrequested this3seconddelayallowsthepaperinthefoldpanstomovethrough tothedeliverybeforeitstops This state showsthefoldpansaremoving This shows the machine has reached a requested stopping point Thisstatetriggersafterthesummationstoponasinglebatchiscompleteorthe requestedgroupingo...

Page 29: ...N QUESTION IS ACTIVATING CORRECTLY USE THE TROUBLE SHOOTING SCREEN TO MONITOR INPUTS X3 P2 HOME AND X5 P1 HOME IF THE HOME SWITCHES ARE NOT ACTIVATING CHECK THE POSITION OF THE HOME SWITCH IF THE POSITION IS CORRECT CHECK THE 24V POWER IF THE POWER IS CORRECT REPLACE THE HOME SWITCH 3 CHECK SETSCREW ON COLLAR CONNECTING THE PAN MOTOR TO THE LEAD SCREW IF LEAD SCREW IS MISALIGNED LOOSEN THE SET SCR...

Page 30: ...n 7 1 Setting Stacker Belt Speed An infinite speed range between high and low is set by turning the speed control potentiometer mounted on the side of the stacker 3 For shingling purposes use range 2 4 Higher speeds may be selected for use as a transfer table 7 2 EmergencyStopButton When an emergency stop button is pressed the result is Sheet feed stop Folder drive stop Delivery feed stop Pump sto...

Page 31: ...are shown on the serial number plate This is located on the inside of the front frame between pan 1 and pan 2 The software loaded into each programmable component is indicated by a label stuck onto each component PLC HMI andVFD 9 0 DIAGNOSTICS The inputs and output of the PLC can be monitored using the HMI Access the main screen using one of the orange buttons with the upward arrow From the main s...

Page 32: ...bing then proceed to Step 2 D If you do feel or hear any rubbing then you will need to slightly adjust the position of the 1 pan deflector E Turn power off to the machine F Remove the 1 fold pan from the machine G On top of the paper stop assembly there is a deflector pusher that has a curved surface that pushes a bar with a series of pins connected to it This curved piece has 2 slots in it that a...

Page 33: ...Retighten screws retaining the deflector pusher screws on to paper stop assembly Be sure to not allow the deflector pusher to pivot as you are tightening these screws up as this may cause the deflector to not be in the intended position K Recheck the position of the deflector as described by the dimension called out in Step 1 I L Reinstall the fold pan into the folder and connect the plug M Turn t...

Page 34: ...nd listen and feel for any rubbing of the 2 pan s deflector on the rolls C If you do not feel or hear any rubbing then proceed to Step 3 D If you do feel or hear any rubbing then you will need to slightly adjust the position of the 2 pan deflector E Turn power off to the machine F Remove the 2 fold pan from the machine G On top of the paper stop assembly there is a deflector pusher that has a curv...

Page 35: ...the lip of the pan to the outer edge of the deflector 0 180 4 58mm FACTORY SETTING 0 173 4 40mm MINIMUM SETTING 0 185 4 70mm MAXIMUM SETTING Figure 6 J Retighten screws retaining the deflector pusher screws on to paper stop assembly Be sure to not allow the deflector pusher to pivot as you are tightening these screws up as this may cause the deflector to not be in the intended position K Recheck t...

Page 36: ...k used in the tabletop folders 3 Ensure the paper is being fed into the fold rolls squarely A Turn power off to the machine B Remove the 1 fold pan C Place a single sheet of paper into the feeder D Move the non operator side guide away from the sheet E Manually feed the single sheet of paper by hand until it enters the nip of the fold rolls Make sure that the sheet does not pull away from the oper...

Page 37: ...ck of paper so that side guides do not allow the sheet to move side to side but not so tight that the stack of paper is pinched by the side guides If the side guides are to loose the side guides will not properly register the sheets and the folds will not be consistently square If the side guides are to tight the side guides will prevent the sheets from being fed into the fold rolls Q Adjust the s...

Page 38: ...and the sheet to the paper stop by turning the handwheel so that the sheet is folded Sheet should be folded straight 5 Confirming the calibration of the 1 Fold Pan All though a set of calipers is not a requirement they are recommended to measure the fold lengths of the sheet and to aid you in adjusting the position of the paper stop s home position They will give you a more accurate measurement A ...

Page 39: ...TNEEDED Figure 7 I Using half of the measurement determined that the fold was off from being folded in half in Step 5 D will either be added to or subtracted from the measurement taken in Step 5 H If the fold was to long then half of the measurement taken in Step 5D will be subtracted from the measurement in Step 5 H This will become the new measurement for the home position of the paper stop If t...

Page 40: ...See Figure 8 on page 37 L Turn flat head screws further into the paper stop assembly M Manually move the paper stop until the paper stop is in the correct position as determined in Step 5 I N Run the flat head screws out of the paper stop assembly until the heads of the screws come in contact with the lower half pan brace See Figure 8 on page 37 O Tighten the nuts on the flat head screws against t...

Page 41: ...TP10583 PAGE 38 HOME POSITION SCREW JAM NUTS HOME POSITION SCREWS LOWER HALF PAN BRACE Figure 8 ...

Page 42: ... folder when prompted to do so by the Operator Panel Display Note This must be done each time the paper stop s home position has been changed in order for proper functioning of the fold pan X Select a half fold and enter the proper sheet length Y Run a test sheet to check that the sheet is folded in half Z If the sheet is folded exactly in half then proceed to Step 6 If the sheet is not folded exa...

Page 43: ...F PAPER STOP MEASUREMENTNEEDED Figure 9 H Using half of the measurement determined that the fold was off from being folded in half in Step 6 C will either be added to or subtracted from the measurement in Step 6 G If the fold was to long then half of the measurement taken in Step 6 C will be subtracted from the measurement in Step 6 G This will become the new measurement for the home position of t...

Page 44: ... wrench in the flat head screws on the paper stop The screws will be adjusted to position the paper stop correctly for the new home position See Figure 10 J Use a 10mm wrench to loosen up the nuts on the flat screws See Figure 10 Figure 10 HOME POSITION SCREW JAM NUTS HOME POSITION SCREWS LOWER HALF PAN BRACE ...

Page 45: ...rammed so that the paper stop must travel 0 25 6 35mm from the time when the home position switch is tripped until the paper stop reaches home Any variation in this distance may cause the fold lengths to be off R Move the home position switch so that the paper stop assembly trips at the position described in Step 5 R and tighten nuts holding switch S The deflector pusher will now need to be reset ...

Page 46: ...height 2 50 8cm 0078 0 198mm 17 83gsm orless Minimumfoldlength 2 50 8mm Fold plate deptth 13 5 34 3cm Electrical 110Volt 1phase 60Hz 20Amperes 220Volt 1phase 50Hz 10Amperes See serial plate on folder ACCESSORIES In addition to the various folding slitting perforating and scoring functions the Baum 714XA can perform even more productive functions using the following accessories and more Sound Guard...

Page 47: ...irst sheets are being folded knob on delivery CCW Adjust pot on sensor CCW unitl second led lights only for paper on top of table Sensor seeing past the table and counting the same sheet twice few sheet are folded Batch count incorrect too Invertor Drive fault Ususally a bad paper jam Turn machine to Off using the bottom left switch Allow power to discharge for at least 20 seconds and then restart...

Page 48: ... including the black plastic enclosure G Finish by returning and tightening the 4 nut on the inside original position 2 Attach the opposite end of the antistatic kit to the inside of the non operator side frame using the magnet A Be sure not to block the hole in the frame for the exit sensor red B Orient magnet so the cord is close to the rolls C Be sure there is clearance between the gears and th...

Page 49: ...bellRoad Sidney Ohio45365 0728 Phone 937 492 1281or800 543 6107 Fax 800 452 0947 Internet www baumfolder com E mail baumfolder baumfolder com Baumfolderhasauthorizeddealerslocatedthrough out the United States Call toll free 1 800 543 6107 for parts or the number of your nearest authorized dealer ...

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