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OPERATING MANUAL

for

Submersible Motor Mixer

MSXH

Version: I - 2013

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Summary of Contents for MSXH

Page 1: ...OPERATING MANUAL for Submersible Motor Mixer MSXH Version I 2013 ...

Page 2: ... present operating manual All information contained in the present manual is based on the latest product details available at the time of printing BAUER reserves the right to change without notice without assuming any liability BAUER submersible motor mixers are designed for safe and reliable performance provided they are operated in compliance with the present operating manual In spite of the sim...

Page 3: ... 340 e mail sales bauer at com www bauer at com Owner or operator Name Address Tel Fax Note Please make a note of the type and serial number of your submersible motor mixer and its accessories Be sure to specify these details every time you contact your dealer 1 In all warranty claims and correspondence relating to this machine it is essential to specify the complete serial number group including ...

Page 4: ...of this instruction may cause damage to or destroy the machine or individual components It is important to observe this note or condition This symbol is a WARNING from dangerous voltage NON OBSERVANCE may cause electric shock with harmful or even fatal consequences for the operator Qualified operators are persons who on account of their training experience and instruction as well as their knowledg...

Page 5: ...are built exclusively for normal use in agricultural applications industrial facilities and biogas plants intended use Any use beyond such normal use is considered non conforming The manufacturer is not liable for damage resulting from such non conforming use the sole liability for damage from non conforming use lies with the user Intended use also includes compliance with the manufacturer s opera...

Page 6: ...16 6 1 MANUAL OPERATION 17 6 1 1 Control Box Components 17 6 1 2 Controls 17 6 1 3 Connections 17 6 1 4 Settings 17 6 1 5 Operation 17 6 1 6 Malfunctions 18 6 1 7 Safety instructions 18 6 2 INTERVAL OPERATION 18 6 2 1 Control Box Components 18 6 2 2 Initial operation of timer logo 19 6 3 INTERVAL OPERATION AND LEVEL CONTROL FOR EXPLOSIVE ENVIRONMENT 25 6 3 1 Control Box Components 25 6 3 2 Control...

Page 7: ...s produced are highly toxic and extremely explosive in combination with oxygen Therefore open fires light tests sparking and smoking are strictly forbidden 7 Utmost care is required with regard to gasses in slurry and dung channels at open valves to the preliminary pit before the main pit or at cross channels The same applies to mixing and withdrawal points when mixers or pumps are running 8 When ...

Page 8: ...ways be folded up and secured before driving away 17 Secure the machine and the tractor against rolling Tractor mounted machines 1 Before a machine is linked to or detached from the three point linkage the control device must be shifted to a position in which unintentional lifting or lowering is impossible 2 When using the three point linkage the linkage parameters of both tractor and attached mac...

Page 9: ...e you turn on the PTO make sure that the selected tractor PTO speed corresponds with the permissible implement speed 8 Before starting the PTO make sure that nobody is standing in the danger zone of the machine 9 Never turn on the PTO when the engine is turned off or during a transport drive 10 When working with the PTO nobody is allowed near the turning PTO or drive shaft 11 Warning The PTO shaft...

Page 10: ...d the system depressurised and the engine turned off Electric driven implements 1 All work beyond normal maintenance of the implement should be performed only by a professional electrician 2 Defective or broken plugs and sockets must be replaced by a professional electrician 3 Never pull a plug out of the socket at the flexible electric cord 4 Extension cables for power supply should be used only ...

Page 11: ...n pumps are operated 6 Service only when the tanks are empty Maintenance 1 Never perform any maintenance service cleaning or repair work unless the drive is turned off and the engine is standing still 2 Check proper fit of all nuts and bolts regularly and tighten them if necessary 3 If maintenance work is required on the lifted machine always secure it by means of appropriate supports 4 When excha...

Page 12: ...r mixer consists of a three phase submersible motor with connecting cable oil chamber the planetary gear drive and the propeller The electric motor has an output of 7 5 11 or 15 kW depending on the respective model The motor is equipped with PTC thermistor detectors to protect it from overheating Yet the motor protection will only be effective if the motor connecting cable is linked up not only wi...

Page 13: ...tical position Set and secure the bottom bearing accordingly Make sure the stop plate of the bottom bearing is in front of the guide tube beneath the mixer 4 1 1 Reinforced Lift Pole After mounting fill up with concrete See drawings 6171297 1 and 6179950 3 on pages 47 and 48 4 2 Mounting of cantilever arm and winch Put the cantilever arm onto the guide tube and mount the holder for the winch and t...

Page 14: ...unting of rope Wire rope clips Number of wire rope clips needed for rope diameter of 8 mm 3 Where to fix the rope clips First rope clip Standard thimble directly at the thimble Round thimble twice the diameter of the thimble away from thimble Second and third wire rope clip 6 times the rope diameter from clip to clip i e for rope diameter of 8 mm spacing between clips about 48 mm Tighten rope clip...

Page 15: ...ure tank All mixers are equipped with an 8 m long electric cable cable Ø 20 mm The cable connection to the motor must not be dismounted Fix the electric cable to the traction rope by means of a stainless bolt snap which enables the cable to follow automatically lifting and lowering movements of the mixer Attach the cable to the rope by means of the provided rope strap about 1 m above the upper edg...

Page 16: ...onnecting the motor strictly observe all regulations concerning electrical equipment as well as the instructions of the motor manufacturer e g motor protection switch possible locking of circuit breaker Check setting of motor protection switch see 018 2565 4 page 38 Check oil level in planetary gear before starting the machine Quality and quantity of oil see Technical Data Bring submersible motor ...

Page 17: ...ng cable directly attached to ingoing terminals Motor connected to terminal strip in control box Warning Electrical connections to be made by approved eldctricians only Before tunring power supply on check tight fit of all screws and terminals Fuse protection of power supply see Technical Date page 36 6 1 4 Settings Timer for star delta changeover approx 3 seconds Motor protective relay IN x 0 58 ...

Page 18: ...r cannot be started Check power supply Is main switch in position ON Check control voltage fuse F3 6 1 7 Safety instructions Always disconnect system from power supply before working on the starter 6 2 INTERVAL OPERATION 6 2 1 Control Box Components Three contactors with timer for star delta start up Control unit LOGO for manual and interval operation Motor protection devices Motor protecting rela...

Page 19: ... the initial operation the control panel has to be connected correctly according to the connection diagram Put switch Hand 0 Intervall to 0 After putting on the main switch time and date are blinking on the display Date and time keep blinking until they are set Setting of time and date Press key ESC The display is showing the following Mo 15 30 2006 02 16 Stop Set Parameter Set Prg Name ...

Page 20: ... Confirm again with the key OK 1 time The display is showing the following The Cursor stands blinking on weekdays 1 Choose weekday key or 2 Move the Cursor key or 3 Change the value in place key or 4 Set the right time repeat steps 2 and 3 5 Set the correct date repeat steps 2 and 3 6 Confirm with key OK Press the key ESC for returning to the main window Date and time Clock Contrast Start Screen S...

Page 21: ...00 00 and 23 59 o clock possible means week day not chosen Parameterizing window This is how the parameterizing window B9 1 looks like factory setting The letters behind the letter D for day refer to the weekdays M Monday T Tuesday W Wednesday T Thursday F Friday S Saturday S Sunday The capital letter means weekday chosen ON means weekday not chosen B 9 Setting of weekly timer This is how to enter...

Page 22: ...en the positions move the cursor with the keys and 9 Move the cursor with the key to the first position of the stop time 10 Set the stop time as described in steps 6 8 Confirm entries with the key OK You get to the next cams B9 2 and B9 3 with the key Confirm entries by pressing the key OK and then the key ESC 2 times In this way you return to the main menu B 11 Setting of interval operation Press...

Page 23: ... and stands there blinking Set the mixing time with the key or example 10 m Move the cursor to the next position with the key Set the mixing time with the key or example 00 s Change to time period with the key Set the time period with the key or s m h s seconds m minutes h hours Press the key and set duration of pause Set duration of pause with the keys or example 05 m Move the cursor th the next ...

Page 24: ...SC The display is showing the following Confirm with key choose Set Param and confirm with key OK The display is showing the following Confirm 3 times with the key The display is showing the following OT displays the consumed operating hours Do not change parameter MI and MN Press 2 times ESC for returning to the main menu Stop Set Param Set Prg Name B9 1 D MTWTFSS On 22 00 Off 04 00 B17 MI 1h MN ...

Page 25: ...potentially explosive atmosphere 6 3 1 Control Box Components Three contactors for star delta start up Control unit LOGO for interval operation Motor protection devices Motor protective relay for current monitoring Thermistor tripping relay for temperature monitoring Gear box protection devices Leak detector for detecting leakages in planetary gear drive Safety devices for explosive environment El...

Page 26: ...ached to ingoing terminal Mixer connected to terminal strip in control box Warning Electrical connections must be carried through by approved eldctricians only Before tunring power supply on check tight fit of all screws and terminals Fuse protection of power supply see Technical Data 6 3 4 Settings Motor protecting relay see drawing no 018 2565 4 automatic reset see page 38 Interval operating Pro...

Page 27: ...ontrol voltage fuse F3 ATTENTION When running in interval operation mode the timer may be in off mode check programming Check motor function in manual operating mode Put turn switch to position manual operation and wait for about 5 sec until LOGO is ready to work The motor is starting up and after about 3 sec it is changed over from Star to Delta The green light is on As long as the probes are sub...

Page 28: ...meter for transmitting the medium not correct Remedy the cause of the malfunction Lower the mixer until the probes are below medium surface Add medium Tune the operating threshold of the potentiometer with the medium Repeat start up operation The red light of the leak detector lights up Note tripping device RDA 01 has turned the motor off Turn the switch for mode of operation to 0 Put main switch ...

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Page 37: ...intentional turning on When the mixer is running it must always be fixed and engaged to the guide tube The guide tube must be tightly clamped inside the guide tube bracket When the mixer is running it must always be submerged in the medium for cooling the motor and gaskets Always switch off and lock main switch when lifting the mixer Never use the power cable in order to haul or lift the mixer CLE...

Page 38: ...llow complete emptying at draining hole Tightening torque for filling and drain bolts M16x1 5 34 NM Rope winch Clean lubricate and check wear Electric cable and general overhauling Tighten bolts and nuts Check wear twisting and possible rupture Tighten bolts and nuts Level control probes Tighten hose clips of connections Clean and check hose connections of probes Oil quality SAE 90 gear oil quanti...

Page 39: ...ses Check and repair No voltage or failure in control box Check whether motor protection has responded Check whether system voltage is available If not check system voltage fuse Rupture of motor cable Visual check Check whether cable and other connections are faultless Call electrician for further checks Propeller is blocked Check whether propeller is clean and easily moving Clean propeller and ch...

Page 40: ...rature range 0 to 40 C Gearbox Bearing of propeller shaft Gear oil EP 680 EP 90 lt 6 5 6 5 6 5 Oil name Transmission i 4 6 4 6 4 6 Propeller speed at 50 Hz min 1 315 304 315 Propeller Ø at 50 Hz mm 600 665 750 Weight kg 163 179 198 Feed cable fuse 25 A C 32 A C 50 A C Minimum cross section of feed cable depending on line length etc 5X10mm Cu 5X4mm Cu 5X6mm Cu taper roller bearing Shell Spirax S2 G...

Page 41: ...Operating Manual for BAUER Submersible Motor Mixer Version l 2013 41 Wiring diagram 400 V 50 HZ star delta start ...

Page 42: ...Operating Manual for BAUER Submersible Mixer Version I 2013 42 Wiring diagram 400 V 50 HZ with 460 V 60HZ running delta start ...

Page 43: ...Operating Manual for BAUER Submersible Motor Mixer Version l 2013 43 Wiring diagram 480 V 60 HZ delta start Lifting and lowering device ...

Page 44: ...Operating Manual for BAUER Submersible Mixer Version I 2013 44 617 9916 30 1 5 499 180 80 100 1025 1154 29 330 445 698 443 300 ...

Page 45: ...Operating Manual for BAUER Submersible Motor Mixer Version l 2013 45 617 1250 ...

Page 46: ...Operating Manual for BAUER Submersible Mixer Version I 2013 46 ...

Page 47: ...Operating Manual for BAUER Submersible Motor Mixer Version l 2013 47 ...

Page 48: ...Operating Manual for BAUER Submersible Mixer Version I 2013 48 617 9920 ...

Page 49: ...Operating Manual for BAUER Submersible Motor Mixer Version l 2013 49 ...

Page 50: ...Operating Manual for BAUER Submersible Mixer Version I 2013 50 ...

Page 51: ...Operating Manual for BAUER Submersible Motor Mixer Version l 2013 51 ...

Page 52: ...terminology metodology DIN EN ISO 12100 2 Safety of machines Basic concepts general principles for design Part 2 Technical principles and specfications DIN EN 60204 1 Safety of machines Electrical equipment of machines Part 1 General requirements EN ISO 14121 1 Safety of machines Risk assessment Norms related to products EN ISO 13857 Safety of machines safety clearance to secure no touching hazard...

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