Bauer Compressors Junior II WT, Instruction Manual And Replacement Parts List

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Junior II WT
Page iii 1st ed. Rev 0 Chg 3
BAUER
COMPRESSORS
3.4.2.1 Electric Motor ...............................................................................................................................................................18
3.4.2.2 Gasoline Engine ............................................................................................................................................................18
3.4.2.3 Compressor Block.........................................................................................................................................................18
3.5 REPLACEMENT PARTS LIST ......................................................................................................................................20
CHAPTER 4:- - - - - - - - - - - - - - - - - - - JRII MAINTENANCE
4.1 MAINTENANCE RECORD .............................................................................................................................................33
4.2 MAINTENANCE SCHEDULE ........................................................................................................................................33
4.2.1 After the First 25 Operating Hours...................................................................................................................................33
4.2.2 Every 125 Operating Hours..............................................................................................................................................34
4.2.3 Every 2000 Operating Hours or Biennially......................................................................................................................34
4.2.4 Annually or As Required..................................................................................................................................................35
4.2.5 After Repair Work ............................................................................................................................................................36
4.2.6 After Storage and Preservation.........................................................................................................................................38
CHAPTER 5:- - - - - - - - - - - - - - - - -PURIFICATION SYSTEM
5.1 GENERAL ..........................................................................................................................................................................39
5.1.1 General Purification System Procedures ..........................................................................................................................39
5.1.2 Chamber Safety Bore .......................................................................................................................................................39
5.1.3 Manual Condensate Drainage...........................................................................................................................................40
5.1.4 Model, Serial Number and Part Number Identification ...................................................................................................40
5.1.4.1 Compressor Dataplate...................................................................................................................................................40
5.1.4.2 Purification System Dataplate ......................................................................................................................................40
5.1.4.3 Cartridge Installation Dataplate ....................................................................................................................................40
5.1.5 Industrial Purification System Configurations ................................................................................................................41
5.1.6 Cartridge Operating Life ..................................................................................................................................................41
5.1.6.1 Calculating the Maximum Cartridge Operating Hours.................................................................................................42
5.1.6.2 Calculating the Adjusted Cartridge Operating Hours...................................................................................................42
5.1.6.3 Purification Cartridge Operating Hours Form ..............................................................................................................44
5.2 P0 PURIFICATION SYSTEM .........................................................................................................................................45
5.2.1 Description .......................................................................................................................................................................45
5.2.2 Maintenance .....................................................................................................................................................................46
5.2.2.1 Replacing the Cartridge ................................................................................................................................................46
5.2.2.2 Chamber Replacement Interval ...................................................................................................................................47
5.2.3 Replacement Parts List .....................................................................................................................................................49
CHAPTER 6:- - - - - - - - - - - - - - - - - - - - MISCELLANEOUS
6.1 SAFETY VALVES .............................................................................................................................................................51
6.1.1 Description .......................................................................................................................................................................51
6.1.2 Maintenance .....................................................................................................................................................................51
6.1.2.1 Checking Function ........................................................................................................................................................51
6.1.2.2 Checking Blow Off Pressure ........................................................................................................................................51
6.2 PRESSURE GAUGE .........................................................................................................................................................51
6.2.1 Maintenance .....................................................................................................................................................................51
6.3 COMPRESSOR DRIVE SYSTEM ..................................................................................................................................52
6.3.1 Description .......................................................................................................................................................................52
6.3.2 Checking the Drive Belt ...................................................................................................................................................52
6.3.3 V-belt Tension Adjustment ..............................................................................................................................................52
6.3.4 Electric Maintenance ........................................................................................................................................................52