Bauer Compressors Junior II WT, Instruction Manual And Replacement Parts List

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MNL-0391
April 26, 2007 Page ii
BAUER
COMPRESSORS
T
ABLE OF
C
ONTENTS
CHAPTER 1: - - - - - - - - - - - - - - - - - - - - - INTRODUCTION
1.1 HOW TO USE THIS MANUAL ......................................................................................................................................... 1
1.1.1 Manual Safety Notices ....................................................................................................................................................... 1
1.2 HOW TO USE THE REPLACEMENT PARTS LIST .................................................................................................... 2
1.3 HOW TO USE THE APPENDIX ....................................................................................................................................... 3
1.4 DESIGN ................................................................................................................................................................................ 4
1.5 AIR FLOW DIAGRAM ...................................................................................................................................................... 5
1.5.1 Junior II WT ....................................................................................................................................................................... 6
1.5.2 Compressor Block Technical Specifications...................................................................................................................... 6
1.5.3 Compressor Drive Technical Specifications ...................................................................................................................... 6
CHAPTER 2: - - - - - - - - - - - - - - - - - - - - - - - OPERATION
2.1 PREPARATION FOR OPERATION ................................................................................................................................ 7
2.2 STARTING THE UNIT. ..................................................................................................................................................... 7
2.3 FILLING PROCEDURE .................................................................................................................................................... 7
2.3.1 General Procedures .......................................................................................................................................................... 8
2.3.2 Bottle Filling Procedures.................................................................................................................................................... 8
2.3.3 Connecting to the Air Storage Bottle ................................................................................................................................. 9
2.3.4 Filling the Bottle................................................................................................................................................................. 9
2.3.5 Removing the Bottle........................................................................................................................................................... 9
2.4 SHUT-DOWN PROCEDURES .......................................................................................................................................... 9
CHAPTER 3: - - - - - - - - - - - - - - - - JUNIOR II COMPRESSOR
3.1 LUBRICATION ................................................................................................................................................................. 10
3.1.1 Oil Level Check ............................................................................................................................................................... 10
3.1.2 Type of Oil .................................................................................................................................................................... 10
3.1.3 Oil Changes ...................................................................................................................................................................... 11
3.1.3.1 Oil Change Procedures ................................................................................................................................................. 11
3.2 INTAKE FILTER .............................................................................................................................................................. 11
3.2.1 Description ....................................................................................................................................................................... 11
3.2.2 Maintenance ..................................................................................................................................................................... 11
3.2.3 Telescope Intake Tube ..................................................................................................................................................... 12
3.2.4 Intermediate Separator ..................................................................................................................................................... 12
3.2.5 Maintenance ..................................................................................................................................................................... 13
3.3 COMPRESSOR VALVES ................................................................................................................................................ 13
3.3.1 Description ....................................................................................................................................................................... 13
3.3.2 Initial Operational Check ................................................................................................................................................ 13
3.3.3 Changing the Valves ........................................................................................................................................................ 13
3.3.4 Changing the 1st Stage Valves......................................................................................................................................... 14
3.3.5 Changing the 2nd Stage Valves ....................................................................................................................................... 15
3.3.6 Changing the 3rd Stage Valves ........................................................................................................................................ 16
3.4 REPAIR AND TROUBLESHOOTING ........................................................................................................................... 17
3.4.1 General Repair Instructions.............................................................................................................................................. 17
3.4.2 Troubleshooting Tables ................................................................................................................................................... 18