Bastian Solutions Shoe Sorter, Installation And Maintenance Manual

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Installation and Maintenance Manual: Shoe Sorter
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Installation and Mai ntenance Manual: Shoe Sorter
Published October 2019 Rev.A1
7
Table of Contents
1 Introduction ................................................................................................................. 11
2 OSHA And Safety .......................................................................................................... 11
3 Model: Shoe Sorter ....................................................................................................... 11
4 Receiving ...................................................................................................................... 12
4.1 Mark Numbers .................................................................................................................. 12
4.2 Skid Contents .................................................................................................................... 13
4.3 Skid Documentation .......................................................................................................... 13
5 Installation ................................................................................................................... 14
5.1 Mechanical Installation ..................................................................................................... 14
5.1.1 Bed Section Placement .......................................................................................................................... 14
5.1.2 Floor Support Installation ...................................................................................................................... 14
5.1.3 Section Fastening and Rail Alignment.................................................................................................... 15
5.1.4 Spur Installation ..................................................................................................................................... 17
5.1.5 Chain Installation ................................................................................................................................... 19
5.1.6 Slat Installation ...................................................................................................................................... 21
5.1.7 Initial Startup Procedure ........................................................................................................................ 23
5.1.8 Setting Infeed Conveyor ........................................................................................................................ 23
5.1.9 Setting Discharge Conveyor ................................................................................................................... 27
5.1.10 Installing Guards and Guiderail .............................................................................................................. 28
5.1.11 Installing Side Covers ............................................................................................................................. 29
5.1.12 Setting Oiler Flow ................................................................................................................................... 30
5.2 Electrical Installation ......................................................................................................... 32
5.2.1 Drive Motor Settings .............................................................................................................................. 32
5.2.2 Components requiring 3 phase AC power connections......................................................................... 33
5.2.3 Components requiring 24VDC power connections................................................................................ 33
5.2.4 Components requiring 48VDC power connections................................................................................ 34
5.2.5 List of Sensors (discrete) ........................................................................................................................ 34
5.2.6 Communication between system PLC and divert control box ............................................................... 36
6 Operation ..................................................................................................................... 38
6.1 Startup Procedure ............................................................................................................. 38
6.2 Troubleshooting Faults ...................................................................................................... 39
7 Maintenance ................................................................................................................ 40
7.1 Slat and shoe repair, replacement, and service .................................................................. 40
7.2 Divert switch repair, replacement, and service ................................................................... 41
7.3 Chain Adjustment.............................................................................................................. 41
7.4 Recommended Preventative Maintenance Schedule .......................................................... 42
Appendix 1 Section Weights ........................................................................................... 44
Appendix 2 Oiler System Recommended Flow Rates and Lubrication Intervals ............... 46
Appendix 3 General Arrangement Drawings ................................................................... 47
Appendix 4 Electrical Schematics for Divert Control Box ................................................. 70