Barry-Wehmiller Streamfeeder V-710IJ Manual Download

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Summary of Contents for Streamfeeder V-710IJ

Page 1: ...Manual Value Series V 710IJ ...

Page 2: ...ed photocopied stored on a retrieval system or transmitted without the express written consent of Thiele Technologies Inc Streamfeeder Thiele Technologies Inc Streamfeeder 103 Osborne Road Minneapolis MN 55432 3120 USA Tel 763 502 0000 Fax 763 502 0100 E Mail service streamfeeder com Web www streamfeeder com Printed in the USA ...

Page 3: ...ations iv Section 1 About the Machine 1 Section 2 Installing the Machine 5 Section 3 Preparing for Operation 11 Section 4 How to Operate 19 Section 5 Troubleshooting 23 Section 6 Inspection and Care 25 Section 7 Mechanical Components 31 Section 8 Electrical Components 46 ...

Page 4: ...njury or death from an electrical haz ard if proper precautions are not taken TIP signifies information that is provided to help minimize problems in the installation or operation of the feeder NOTE provides useful additional information that the installer or operator should be aware of to perform a certain task CHECK signifies an action that should be reviewed by the operator before proceeding IM...

Page 5: ...azardous voltage Contact will cause electric shock or burn Turn off and lock out power before servicing Moving parts can crush and cut Keep guards in place Lock out power before servicing Pinch point Keep hands and fingers clear Moving parts can crush and cut Keep guards in place Lock out power before servicing ...

Page 6: ...nimum Product Size 3 75 W x 3 75 L in 95 x 95 mm Optional 2 5 W x 2 5 L in 63 x 63 mm Min Max Product Thickness 003 75 in 076 19 1 mm Belt Speed 5700 in min 144780 mm min Electrical Requirements 115 230vac 50 60Hz 3A Weight 41 lbs 18 6kg Optional product size available Specifications ...

Page 7: ...to prepare you for initial setup Descriptions are found in Table 1 1 Review the control panel components in Figure 1 2 to become fa miliar with names and locations of specific connectors switches and controls This will help to prepare you for installation and operation Descriptions are found in Table 1 2 Figure 1 1 Main Assemblies of the V 710IJ Universal Friction Feeder Features Main Assemblies A...

Page 8: ...lts and helps push the material against the curvature of the gate assembly To achieve proper lift adjustment wing nuts and locking levers allow you to slide the wedge to various positions and angles Feed belts Provides the friction and motion necessary to pull individual material from the bottom of the stack and through the gate assembly area Discharge belts Combined with the top roller hold down ...

Page 9: ...3 Value Series V 710IJ Manual Figure 1 2A Control Panel Components Left and Right Side Views Control Panel Components Figure 1 2B Control Panel Components End View ...

Page 10: ...dset connector Cordset plugs into this IEC320 connector to provide feeder with power from a grounded and fused outlet Mode switch optional Note Included with optional external run input only This slide switch labeled Continuous External Run allows you to use the feeder stand alone or with the optional external run input interface Variable speed control This dial switch labeled Speed allows the fee...

Page 11: ...or non vacuum transport base Information for a particular application typically includes procedures for basic parts removal feeder mounting and alignment and cable connections for power and control interface Information that relates to specific adjustments you must make to feeder prior to startup and operation is found in Section 3 Preparing for Operation Vacuum Base Installation Installation of t...

Page 12: ...still attached Slide shaft back far enough on housing B to allow removal of jogging plate hopper guides 3 Loosen locking knob and slide jogging plate back hopper guide off of shaft and away from the surface of the vacuum base 4 Return shaft end to housing B Lock setscrews in both housing assemblies STEP 2 Removing Back Jogging Plate Back Hopper Guide STEP 1 Repositioning Front Side Guides Figure 2...

Page 13: ... bolt Reciprocating block 1 Locate the gate adjustment knobs Figure 2 3 and turn com pletely in a clockwise direction to raise hopping rollers 2 Then locate the vertical adjustment lever on the hopping roll ers assembly and push down all the way This will raise the feed rollers to highest vertical position possible thus making for maximum clearance 1 Remove side access panel from vacuum base enclo...

Page 14: ...ding each in toward the side plates of the feeder until they gently touch Tighten side guide knobs to secure in position 1 Connect IEC320 end of power cord to the feeder at the power inlet module 2 Connect three prong end to nearest AC voltage power source STEP 5 Initial Positioning of Feeder Figure 2 5 Positioning the Feeder on the Vacuum Base STEP 6 Providing AC Power to Feeder Please verify tha...

Page 15: ...ble 5 Interface the two bare wire leads at the opposite end of the interface cable to the vacuum base start stop circuit This involves splicing the black wire and red AC DC or dry con tact wire to the start stop circuit As material leaves the feeder gate cylinder the trailing edge must be under the hold down as the leading edge is entering the vacuum base transfer section In otherwords there must ...

Page 16: ...make sure the material is still under the hold down roller bearings and also resting on the vacuum base transfer section 5 Trap the feeder in between the side guides until they gently touch Tighten side guide knobs STEP 8 Checking Material Discharge from Feeder continued Leading edge should be 2 3 into transfer section ...

Page 17: ... wear loose clothing when operating the feeder Avoid making adjustments with loose or unsecured parts This can potentially damage parts Once the Streamfeeder V 710IJ Universal Friction Feeder is installed on your host system you are then ready to prepare the machine for operation To do so you must perform several adjustments with the material you are going to be feeding And you must do a test run ...

Page 18: ... the material Procedure To adjust the gate assembly for proper gap 1 Slide a single sheet of test product under the gate assembly It may be necessary to pull up on the adjustment knob to allow the piece to be inserted 2 Test the piece for clearance Grasp the product with two hands and slide it front to back under the gate assembly A proper adjustment allows a slight amount of drag on the top of th...

Page 19: ...ext turn the other adjustment roller clockwise 1 8 turn 4 Repeat drag tests and adjust as needed until equal drag is achieved You may need to repeat this procedure after observ ing the feeder cycling refer to Section 4 How to Operate NO TE When feeding product with varying thickness throughout it may be necessary to turn both adjustment rollers 1 2 full turns counterclockwise to compensate for the...

Page 20: ...3 5 Adjusting Gate Assembly for Low Tension Procedure Certain types of material may demand that you change the gate assembly from a high tension setting to a low tension setting for example irregular shaped material To change the spring from a high to a low tension follow these steps 1 Remove the gate assembly from gate bracket assembly To do so pull cylinder down with one hand lift up on knob wit...

Page 21: ...to move each side guide as needed 2 Grasp whichever side you wish to offset first and move into posi tion 3 Place a small stack of material in the hopper with edge of paper against offset guide 4 Move the second side guide so that it is located at the recom mended distance from the material 0625 in 1 6 mm from each edge 125 in 3 1 mm overall 5 Tighten each wing adjuster after you establish proper ...

Page 22: ...s not touching the table top A good starting point is to measure about 625 in 16 mm from the bottom sheet to front edge of table top Then as you test you can fine tune from this point 5 Make sure the edge of the back wedge assembly is parallel with the edge of the material stack Adjust as required and then tighten wing nut 6 Check that individual wedges are evenly spaced to provide enough support ...

Page 23: ... this means a slight overlap of both the first sheet and the second sheet 125 in or 3 mm at the gate assembly area The overlap occurs as the bottom sheet is exiting and the next sheet is entering 3 If feeding doubles then move the wedge in towards the gate assembly Test again 4 If sheets are overlapping excessively or if the machine is feeding doubles then reduce the gap slightly by moving the kno...

Page 24: ...18 Value Series V 710IJ Manual Notes ...

Page 25: ...feed belts Also notice how the lifting helps to push the preshingled edges against the curvature of the gate assembly This section provides a sequence of operation for the V 710IJ Univer sal Friction Feeder It also provides information for clearing a jam and for shutdown STEP 2 Determining Stack 1 Gradually add more material to the hopper after the initial stack is formed around the gate assembly ...

Page 26: ...d 1 Set the variable speed control to the lowest speed counter clockwise Feeder motor stops if turned completely counter clockwise 2 Start by slowly turning the control clockwise to gradually in crease feeder speed to coincide with the production line speed of your particular application Turn the feeder power On by pushing the horizontal line at the Power On Off rocker switch For feeders equipped ...

Page 27: ...ration for proper adjustment procedures 4 Turn the feeder power back On by pushing the horizontal line at the Power On Off rocker switch Should you not be using the feeder for long periods of time follow these steps to ensure safe and secure storage 1 Turn the feeder power Off by pushing the circle O at the rocker Power On Off rocker switch 2 Disconnect the feeder power cord from the AC power sour...

Page 28: ...22 Value Series V 710IJ Manual Notes ...

Page 29: ...ack height is down resulting in reduc tion of down pressure 2 Binding in side guides 3 Slippery feed belts 4 Sheet adhesion or interlocking between the bottom and next sheet Move switch to On or position Check and secure power cord at AC outlet Check and secure cord at AC power inlet at rear of machine Check and secure cable connections Replace if necessary Review gate adjustment procedure Review ...

Page 30: ... Reduce weight Test again Rotate gate adjustment 1 8 turn to increase gap and manually test Review gate assembly adjustment procedure Review side guide setting procedure Move stack away from belt even if this causes stack to be off center from cen ter line of feeder Review gate assembly adjustment procedure Also review inspection and care procedures If wear is excessive consult with a qualified te...

Page 31: ... Belt Wear Check for visual signs of Walking Replace as required Cracking Replace as required Thinning Replace as required When performing initial feeder adjustments prior to operation always make sure you turn Off the main power switch and disconnect all equipment from the electrical power source Failure to do so can expose you to a potential startup and therefore moving parts which can cause ser...

Page 32: ... signs of Stretching Improper roller adjustment Ensuring Proper Timing and Drive Belt Tracking Check for visual signs of Misaligned timing pulleys Checking for Gate Assembly Wear Check for visual signs of wear Advancing O ring or standard O ring Flat areas along the O rings Bar Gate Angled wedge begins to flatten excessively ...

Page 33: ...Off feeder and remove power cord from outlet 2 Remove gate assembly from gate plate 3 Insert a screwdriver in slot on top of gate assembly and rotate screwdriver clockwise or counter clockwise 360 so as to move worn area of O ring about 125 to 25 in 3 to 6 mm 4 Remove screwdriver and repeat for each ring as necessary 5 Reinstall gate assembly and restore power Advancing O Ring Gate Adjusting Worn ...

Page 34: ...of the belt repeat for each belt 5 Taking a dry portion of the cloth go back to the first feed belt cleaned and use moderate pressure against the belt for several revolutions to ensure the belt is dried Repeat for each belt 6 Reinstall gate assembly and safety shields restore power To clean discharge belts 1 Turn Off feeder and remove power cord from outlet 2 To access discharge belts remove gate ...

Page 35: ...ve gate assembly from gate bracket assembly 3 Apply a small amount of isopropyl alcohol to a soft cloth 4 Wipe across O rings or angled wedge if applicable First wipe in one direction then the other 5 Taking a dry portion of the cloth go back and wipe all sur faces to ensure they are dried 6 Reinstall gate assembly and restore power It may be neces sary to recheck alignment of feeder with host mac...

Page 36: ...30 Value Series V 710IJ Manual Notes ...

Page 37: ...31 Value Series V 710IJ Manual 7 Mechanical Components ...

Page 38: ...Y DESCRIPTION NUMBER 1 1 1 Wedge Guide Shaft 44633018 1 2 1 SHCS 10 32 X 5 8 LG 00002320 1 3 1 Wedge Block 44633014 1 4 1 T Nut Round 44633016 1 5 1 Knob 3 Lobe 10 32 X 5 8 LG 44633033 1 6 2 Ring Grip 3 8 Waldes 00001110 1 7 4 Wedge Material Support 43560212 2 GATE PLATE ASSEMBLY 84111006 ...

Page 39: ...p Front 44675006 2 3 1 Lower Gate Support Bar 44841005 2 Gate J Hook 44841011 2 SHCS 8 32 X 5 8 LG 00002215 2 4 1 Upper Gate Support 44841006 2 5 2 Side Guide Adjust Clamp Rear 44841004 2 6 1 Pregate Bar 44841007 2 7 1 Pregate 44841016 4 Screw FHS 10 32 X 1 2 LG 00002330 2 8 1 Adjustment Reference Block 44841019 2 9 2 SHCS 8 32 X 5 8 LG 00002215 ...

Page 40: ...PART NUMBER QTY DESCRIPTION NUMBER 3 1 1 Side Guide Right 1424 Teflon 51050040 1 Label Warning 44600005 3 2 1 Side Guide Left 1424 Teflon 51050039 1 Label Warning 44600005 3 3 4 Screw FHS 10 32 X 1 2 LG 00002330 NS 2 Guard Rear Accordion 44600001 4 ADVANCING O RING GATE w HORIZON ADJUST ...

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Page 42: ...exer Center Hub 44657009 2 Clip E 1 2 Waldes 00001155 2 Screw Socket Set 8 32 X 5 16 Cup Point 00002211 4 9 2 Roller 44872003 2 Adjustment Screw 44872005 2 Screw Socket Set 10 32 X 3 8 LG Nylon Tip 44872007 4 10 12 O Ring Advancing 44657006 4 11 2 Side Plate Adjust 44872002 4 12 4 Pin Roll 1 8 X 1 2 00001161 4 13 1 BHCS 10 32 X 1 LG 00002340 4 14 1 Gate Cylinder w Horizon Not Sold Individually 448...

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Page 44: ...IPTION NUMBER 5 1 6 Discharge Roller Collar 51277087 5 2 12 E Clip 3 8 00001150 5 3 6 R6 Bearing 23500095 5 4 3 Hold Down Shaft 51050238 5 5 3 Spring Pin 1 8 51312003 5 6 3 Hold Down Spring 51328001 5 7 2 FHSC 10 32 X 3 8 00002234 5 8 1 Hold Down Mount 51312001 5 9 1 Hold Down Block 51050239 ...

Page 45: ...39 Value Series V 710IJ Manual ...

Page 46: ...4 Crown Drive Roller 23560208 2 Roller Feed 75 Inch Bore 23500126 1 Roller Flat Drive 23560206 2 Bearing Ball R8 23500094 2 Ring Grip 1 2 Waldes 00001115 12 Screw Socket Set 10 32 X 1 4 LG 00002216 4 Screw Socket Set 10 32 X 5 16 LG 00002217 1 for each 20 tooth pulley 1 for each blue feed roller 2 Key Woodruff 1 8 X 3 8 00003351 6 6 2 Feed Belt Tan Gum Grooved Composite 3 4W 15000076 6 7 1 Drive B...

Page 47: ...32 4 Drive Crown Roller 51050006 1 Roller Crown Driven Narrow 44841033 1 Pulley 20T 1 2 Bore w Flange Driven 23500097 4 Bearing Ball R8 23500094 4 Clip E 1 2 Waldes 00001155 1 Screw Socket Set 10 32 X 1 4 LG for 20t pulley 00002216 9 Screw Socket Set 10 32 X 5 16 LG 00002217 1 Key Woodruff 1 8 X 3 8 00003351 6 15 1 Lower Discharge Shaft 51050007 2 Cup Bearing R4 44846050 2 Bearing Ball R4 44582021...

Page 48: ...t Front Ear Right 51050102 7 5 2 Shield Lexan Smoked 51050072 2 Label Warning Roller Pinch Point 44600004 4 BHCS 10 32 X 2 LG 00003396 7 6 1 Discharge Support Bar 44841035 7 7 1 Shell Split Front Ear Left 51050101 7 8 4 Foot Suction Cup 44846058 7 9 4 Washer Lock 1 4 Internal Star Tooth 00003341 7 10 1 Module AC Power Entry w o Fuses 44649034 2 Fuse 5A 250V Slo Blo 5 x 20 mm 53500558 7 11 1 Pull H...

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Page 50: ...8 9 1 Motor 90VDC Assembly 115V Models Only 10501133 1 Motor 180VDC Assembly 230V Models Only 10502233 8 10 2 Mount Front Base Plate 44675003 8 11 1 Base Plate 51050237 8 12 1 Bracket Belt Tensioner 44846056 8 13 1 Belt Tensioner Assembly 23511290 8 14 1 Pulley 18T 1 2 Bore w Flange Hub 44350053 2 Screw Socket Set 10 32 X 1 8 LG 00003352 NS 1 Harness SCR to Circuit Board 10501134 NS 1 Ground Wire ...

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Page 52: ...46 Value Series V 710IJ Manual 8 Electrical Components ...

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Page 58: ... 2009 Thiele Technologies Inc Streamfeeder Printed in the USA ...

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