Barrus SHIRE 14 85 WB Manual Download Page 1

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SHIRE WORK BOAT MANUAL

HIRE

130

SSUE

Please read in conjunction with

John Deere Operational Manual

PRM Gearbox Manual

optional:

VDO Travel Power Manual

Note there may be several optional extras, or alternative components, that might be

fitted to an engine that are not shown in this book.

Enter your engine identification details in the spaces provided above.

E. P. BARRUS LIMITED, Launton Road, Bicester, Oxfordshire.

OX26 4UR

Summary of Contents for SHIRE 14 85 WB

Page 1: ...ual PRM Gearbox Manual optional VDO Travel Power Manual Note there may be several optional extras or alternative components that might be fitted to an engine that are not shown in this book Enter your...

Page 2: ...arranty provides coverage for three 3 years or 2000 hours which ever occurs first for commercial users from the date of warranty registration The repair or replacement of parts or the performance of s...

Page 3: ...inconsistent with the recommended operation duty cycle section of the Owners Manual accident submersion improper installation proper installation specification and techniques are set forth in the Ope...

Page 4: ...hat is not of the correct grade or is contaminated with either dirt water or biological growth is not covered by warranty Also any replacement parts that are required as a consequence of using incorre...

Page 5: ...14 Coolant 21 15 Calorifier optional 22 16 Control Cables 22 17 Domestic Battery Bank with optional Twin Alternator Engines 23 18 Control Panel 24 19 Seawater Strainer 25 20 Exhaust System Dry Exhaus...

Page 6: ...Pump Impeller Change 42 16 Engine Heat Exchanger Tube Stack Flushing 42 17 Winterization of Seawater Cooling System 42 SECTION 6 SERVICE PARTS 43 SECTION 7 SERVICE SCHEDULE 44 SECTION 8 WIRING DIAGRAM...

Page 7: ...sessment will be required and carried out by an independent notified body 2 Lifting DANGER CRUSH HAZARD NEVER STAND UNDER A HOISTED ENGINE IF THE HOIST MECHANISM FAILS THE ENGINE WILL FALL ON YOU CAUS...

Page 8: ...ARNING BURN HAZARD WAIT UNTIL THE EXHAUST COOLS BEFORE YOU TOUCH IT Exhaust gases may have temperatures as high as 650oc and contain elements which are harmful if ingested It is therefore essential th...

Page 9: ...SURE THE CORRECT PERSONAL PROTECTION EQUIPMENT IS WORN Batteries can produce explosive gases keep sparks and flames away from the battery NO SMOKING Batteries contain sulphuric acid if splashed on sk...

Page 10: ...plate on top of the engine rocker cover and stamped to the crankcase above the starter motor An example of the engine identification plate is as follows Figure 2 1 Engine Identification Badge Note The...

Page 11: ...welded to the hull and forward to the bulkhead There must be webs or gussets welded in place midway to prevent flexing They may be steel or stainless steel glassed into a GRP hull 3 Pressurised Water...

Page 12: ...603A11 Issue 10 Shire 14 85 130 WB Owners Manual Page 12 of 52 Figure 3 1 Shire 14 85 WB Header Tank Connections Crank mounted pump Figure 3 2 Shire 14 85 130 WB Header Tank Connections Belt Driven Pu...

Page 13: ...en installed for at least 24 hours before shaft alignment is checked this allows the mounts time to settle under the engine weight Ensure that the anti vibration mount centre screw is sufficiently rai...

Page 14: ...on Care should taken to install mounts parallel to the engine rails with the washer and locknut firmly tightened on the cover of the mount The maximum distance from the top of the locknut to the base...

Page 15: ...rst month and annually thereafter If the engine is out of alignment it will result in excessive vibration and possible damage to the stern tube and propeller shaft Boats that are fitted with fully fle...

Page 16: ...without this wire in place or without the domestic battery positive lead connected otherwise alternator damage will occur If the engine is going to run for more than 1 hour with the blue link wire in...

Page 17: ...minal see wiring diagram This ensures that the 140A charges the start battery Use 50mm2 cable for 240A alternator and 40mm2 cable for 140A Both negative battery terminals can be connected to a common...

Page 18: ...not be required depending on seawater pump option fitted Remove the belt Hold the belt in position over the top alternator pulley rotate the engine if required by hand to guide the new belt into the...

Page 19: ...FOR BOAT ENGINE OPERATION AND WILL CAUSE ENGINE DAMAGE IF USED All Shire engines are supplied fully run in Check oil levels in engine and gearbox before starting The gearbox uses the same grade of oil...

Page 20: ...onnected the correct way around Shire 14 85 130 WB connect to the inlet to the primary fuel filter inlet hose The fuel supply and return hoses are fitted with 10mm 3 8 hose tails The engine hoses shou...

Page 21: ...ANT HOT ENGINE COOLANT MAY SPLASH AND BURN YOU John Deere Shire 14 85 130 WB recommends that CoolGuard II be used part number VC76215 020 available from Barrus For more information see the John Deere...

Page 22: ...ections 16 Control Cables Connect throttle and gear shift cables With the engine off ensure that the engine speed control cable achieves full travel from idle to full speed Check the gearshift selects...

Page 23: ...arge create excessive loads on the domestic alternator Alternators running at maximum output for prolonged periods of time will eventually fail alternators that fail due to the battery bank being over...

Page 24: ...ring loom plug Turn ignition on do not start engine Press and hold black button on rear of tacho until H appears on the digital display on the bottom of the tacho on the front When pressing and holdin...

Page 25: ...45mm belt driven pump 20 Exhaust System Dry Exhaust WARNING EXHAUST HAZARD NEVER OPERATE ENGINE WITHOUT PROPER VENTILATION NEVER BLOCK VENTS OR OTHER MEANS OF VENTILATION ALL COMBUSTION ENGINES CREAT...

Page 26: ...installation of the lift silencer is vital to safety and to avoid back flooding of the engine Error Reference source not found shows how to install the lift silencer correctly Note Halyard M I Limite...

Page 27: ...all hose clamps but be careful not to overtighten The silencer should be positioned within 300mm of the centre line of the vessel or to the engine on which it is installed This is particularly importa...

Page 28: ...entional marine gearbox Hydraulic drive transmissions generate far more heat than a conventional marine gearbox therefore the size of oil cooler installed must be calculated by the hydraulic drive tra...

Page 29: ...level of coolant in header tank and correct ratio of antifreeze to water All air has been bled from skin tank calorifier and pipework Engine and gearbox oil levels are as specified Throttle and gear...

Page 30: ...t persons are clear of any moving parts and engine compartment Insert key Turn key to first position on Observe warning lights and gauges on panel Listen for warning buzzer Turn key to second position...

Page 31: ...at when the vessel is to be left for any period of time the fuel tank should be left full to eliminate the buildup of condensation and water in the tank Turn off the Engine when refuelling The use of...

Page 32: ...l additive is available from your Shanks or Shire dealer in a handy 500ml container part number RDG80210219 6 Exhaust Back Pressure Use 100 mm ID suitable machine flexible exhaust hose on both Shire 1...

Page 33: ...a drip tray under the engine oil filter to catch the small amount of oil that will escape Using a filter removal tool slacken the filter from the engine block in an anti clockwise direction remove the...

Page 34: ...ge To fit the new element slide the open end of the filter element into the main body gently push the element home until fully seated Refit the end cover 3 Gearbox Oil Change CAUTION WEAR DISPOSABLE G...

Page 35: ...RM 750 4 Disposal of Oil and Related Items NOTICE ALWAYS BE ENVIRONMENTALLY RESPONSIBLE Please dispose of used oil and oil filters safely with due regard for the environment and take to your local was...

Page 36: ...separator drainpipe and loosen the drain screw located on the bottom of the filter Drain off any water After accumulated water has been drained close the drain screw It is unlikely the complete fuel s...

Page 37: ...r and refit onto new filter element The plastic drain screw does not comply with the British Waterways Boat Safety Scheme The part number for the drain screw is RDG9189022 Smear some clean engine oil...

Page 38: ...50 ethylene glycol based anti freeze through the expansion tank filler cap Do not use water only to top up as this weakens the coolant mix reducing the level of frost protection and anti corrosion pr...

Page 39: ...EFORE COMMENCING WORK CHECK BEFORE STARTING THE ENGINE THAT ANY TOOLS OR RAGS USED DURING MAINTENANCE HAVE BEEN REMOVED FROM THE AREA Ensure the ignition key is removed before carrying out any mainten...

Page 40: ...NG THE ENGINE THAT ANY TOOLS OR RAGS USED DURING MAINTENANCE HAVE BEEN REMOVED FROM THE AREA Shire 14 85 130 WB Insert a drive T bar into the highlighted square area of the automatic tensioner Pull le...

Page 41: ...To replace any gauge a The gauges are accessible from rear of the panel Unplug the wire connectors unscrew and pull the gauge out from the panel 3 Periodically squirt a lubricant in to the key switch...

Page 42: ...eat exchanger the drain plug is in the bottom of the heat exchanger end cap Disconnect pipes and hoses from engine heat exchanger Remove the heat exchanger from the engine Mark position and remove end...

Page 43: ...ibration Mounts Shire 85WB 55 Shore Hardness RDG0057319 Anti Vibration Mounts Shire 130WB 65 Shore Hardness RDG005A28 Belt Driven Sea Water Pump RDG907A2 Impeller for Belt Driven Sea Water Pump RDG907...

Page 44: ...from Barrus part number VC76215 020 Diesel fuel additive is available from your Shire dealer in a handy 500ml container part number RDG80210219 Check Change Notes Engine Oil Daily level Every 250 hou...

Page 45: ...SECTION 8 Wiring Diagrams...

Page 46: ...RDG603A11 Issue 10 Shire 14 85 130 WB Owners Manual Page 46 of 52 1 Engine Wiring Diagram Shire 14 85 130 WB...

Page 47: ...RDG603A11 Issue 10 Shire 14 85 130 WB Owners Manual Page 47 of 52 2 Deluxe Control Panel Wiring Diagram...

Page 48: ...on the engine the black two way plug is energised when the ignition is turned on The wire colours in the plug are Black Earth Red Live For more information see the VDO Travel Power manual 50 120A Alt...

Page 49: ...erways or the environment Contact local recycling centres or garages or check their websites to find out whether they take or recycle engine fluids If they don t they may be able to direct you to your...

Page 50: ...rine aol com Rob Perry Marine 01297 631314 sales robperrymarine co uk ESSEX French Marine Motors Ltd 01206 305233 01255 850303 info frenchmarine com HAMPSHIRE Marine Power Ltd 0238 0403918 info marine...

Page 51: ...n Goldsbrough Boats 01564 778210 andy sgboats com WILTSHIRE Foxhangers Marine 01380 828795 info foxhangers co uk WORCESTERSHIRE J L Pinder Son 01527 876438 sales jlpinderandsons co uk Starline Narrowb...

Page 52: ...mp Commission of Boat and Hand Over to Customer Refer to the Installation Check List Page in this Manual Date Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actu...

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