Baroness GM2800A Owner'S Handling Manual Download Page 48 | Manualshive

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Baroness GM2800A Owner'S Handling Manual Download Page 48

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6. Brake parts

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Summary of Contents for GM2800A

Page 1: ...Required reading Read this manual and the owner s manual for the engine before using the machine Owner s handling manual parts catalogue MOWER 5 Deck Rotary Mower SN11001 and onwards...

Page 2: ...ion Warning Warning 1 3 Inspection of the radiator and coolant level 14 1 4 Inspection and refilling of engine oil 15 1 5 Inspection of the hydraulic oil 15 1 6 Cleaning of the air cleaner 15 1 7 Insp...

Page 3: ...ary blade 28 8 Cautions for maintenance 29 8 1 Cautions for maintenance 29 8 2 Prevention of the damage caused by high pressure oil 29 8 3 Maintenance schedule 30 9 Adjustment of the other functions 3...

Page 4: ...erved in their entirety If they are lost or damaged please replace them immediately with new ones Do not under any circumstances remove the warning labels that are attached to the machine About operat...

Page 5: ...equate braking Using a model inadequate for the job Lack of awareness of the ground conditions bumpy icy muddy 1 Training Use clothing and equipment that are suitable for the job Wear a helmet safety...

Page 6: ...th a heavy load let the engine idle for 5 minutes before turning the engine off If the engine is not allowed to idle a malfunction can occur with the turbo charge Disengage the drive to each attachmen...

Page 7: ...djustments while the engine is running Charge the battery in a well ventilated area away from sparks and flames Unplug the battery charger before connecting it to the battery Also wear protective clot...

Page 8: ...carry passengers Failure to follow this precaution can cause an unexpected accident Before starting the engine When starting the engine be sure to be seated in the operator s seat check the position...

Page 9: ...ect and maintenance on a flat and stable place Set lower the mower unit and inspect and maintenance on a flat and stable place on which the machine will not overturn or move Failure to follow this pre...

Page 10: ...ls for the job Properly manage and correctly use the proper tools necessary for inspection and maintenance Failure to follow this precaution can cause an accident due to improper maintenance 4 When tr...

Page 11: ...follow this precaution can cause the machine to have an accident by slipping or overturning 6 When operating the machine Warning Do not substitute weight for people or cargo Do not load people or carg...

Page 12: ...grees or more or in areas in which there is danger of it overturning or slipping 7 After operating the machine and storage Danger Add oil and refuel when the engine is cold Do not add oil or refuel wh...

Page 13: ...ings and hoses are loose or damaged When disconnecting the joints and hoses release the pressure in the hydraulic circuit Failure to follow this precaution can cause the high pressure hydraulic oil to...

Page 14: ...11 Names of various sections 2 1 2 Specification label 1 Serial number plate...

Page 15: ...t slow speeds Lower the mower and travel at a low speed with the mower lowered Danger Warning Read the owner s manual Engine starting up procedure please read the owner s manual Take a seat Turn the k...

Page 16: ...sets of all decks rose maintenance became easy Cutting height setting can be easily performed by extraction and insertion of adjustment collar Dimensions Wheels Speed Engine Model Drive system Total...

Page 17: ...evel decreases supply clean water only Please drain the cooling water before winter or mix the long life coolant Perform the drainage by the drain plug in the left side of the machine Inspection of th...

Page 18: ...s approximately 10L Inspection and refilling of engine oil 1 4 Dipstick Upper limit Lower limit Oil filler cap Inspection of the hydraulic oil 1 5 Cleaning of the air cleaner 1 6 Level the engine and...

Page 19: ...to the inside of the muffler and exhaust pipe or the surroundings blow out by air Many parts are fastening by bolts Bolts and nuts may be loosened some time after initial operation Be sure to tighten...

Page 20: ...and stopping the engine 3 3 6 Fully turn the ignition key to rightward promptly when the glow lamp turns off the starter will operate and the engine will start Release it as soon as engine starts 7 E...

Page 21: ...he parking brake lever and engage parking brake Press the brake pedal down again for releasing the parking brake Brake pedal Parking brake lever Brake pedal 3 8 Pedal lever Draw out Raise Be sure to r...

Page 22: ...itch d Throttle lever e Mower unit raise lower lever a b c e d Blade rotation switch 3 13 When the blade rotation switch is turned to ON the rotary blade will rotate and when it moves to OFF the rotat...

Page 23: ...light up and the light will be put out when it is turned to OFF Headlight switch Lighting Turn off The headlight is auxiliary light Do not travel or operate when the visibility is not good or in night...

Page 24: ...nd carry out the maintenance and repair after making the engine no load and operating for 5 minutes in idling If the water temperature raise above 115 C the warning alarm discontinuous sounds will sou...

Page 25: ...on during operation stop the engine immediately and inspect do maintenance and repair Charge lamp 4 5 Charge lamp Charge Engine oil pressure Glow Refer to Starting and stopping the engine 3 3 Glow la...

Page 26: ...of the shipping is set to 48mm Caution Adjustment collar Zero sheet One sheet Two sheets Three sheets Four sheets Five sheets Six sheets 20 0mm 26 0mm 32 0mm 38 0mm 44 0mm 50 0mm 26 0mm 30 0mm 36 0mm...

Page 27: ...ever Caution 6 Maintenance of the main unit 1 Change the oil after the first 50 hours operation and change it for every 100 hours operation from the next 2 Remove drain plug on the oil pan If it carri...

Page 28: ...13 19 29 5 26 7 1 7 6 6 22 6 29 6 2 7 31 7 28 The hydraulic oil is high temperature immediately after the operation Change it after waiting for a while so that you may not be burned when removing the...

Page 29: ...stall the battery assemble the positive cable first and negative cable last When you connect the battery cables connect the positive and negative side correctly When you mistake the battery and the el...

Page 30: ...sor 1 When the differential lock valve is turned ON the LED 1 2 3 light on 2 When the blade rotation switch is set to ON and while the mower deck is lowered the LED 4 5 light on 3 When the blade rotat...

Page 31: ...blade by a grinder 2 After grinding use it after maintaining right and left balance by using a knife balancer system Pin with grip If it is used while the balance of the rotary blade is bad vibration...

Page 32: ...al equipments parts Use Baroness genuine equipments or parts for safety Clean up grass and debris oil grease or fuel spillage Make sure to disconnect the negative battery cable before maintaining the...

Page 33: ...pection of hydraulic oil Replacement of hydraulic oil Replacement of oil filter Inspection of brake Oil leakage of each part Inspection of slack or damage on each part Inspection of rotary blade Greas...

Page 34: ...on switch 9 Adjustment of the other functions 1 Jack up the machine and put on a stable stand and float the front and rear wheels 2 Raise the seat upwards 3 Start the engine and run at high speed and...

Page 35: ...s in this parts catalogue are controlled by computer For prevention of delivery of wrong parts advise us of the catalogue No code No and part name Example Catalogue No Code No Part Name Qty 1 5 GM2800...

Page 36: ...34 34 64 29 1 12 2 2 3 3 13 13 10 9 8 11 6 8 71 60 62 61 9 15 37 72 4 2 2 2 63 72 4 4 4 36 39 40 46 38 41 42 42 19 18 17 16 22 23 24 21 21 14 45 73 73 43 17 44 25 27 26 28 71 59 68 30 65 39 69 70 67...

Page 37: ...2 1 10 bolt 20 lever 9 grip black35 5 10 washer 10U nut seat receiver 10 bolt with flange 30 5 round head small screw 15 5 washer rubber foot TK 3220 1 6U hook spring 1266 8 bumper 12S washer 12 heat...

Page 38: ...34 34 64 29 1 12 2 2 3 3 13 13 10 9 8 11 6 8 71 60 62 61 9 15 37 72 4 2 2 2 63 72 4 4 4 36 39 40 46 38 41 42 42 19 18 17 16 22 23 24 21 21 14 45 73 73 43 17 44 25 27 26 28 71 59 68 30 65 39 69 70 67...

Page 39: ...36 Cat No Code No Part Name Qty Remark Cat No Code No Part Name Qty Remark 1 71 1 72 1 73 8 bolt with flange 20 10 bolt with flange 15 3 2SPHC metal washer 1035 6 6 2...

Page 40: ...25 15 20 20 21 21 22 23 24 22 23 24 26 26 18 17 16 14 1 27 2 4 5 3 19 6 7 2 8 9 12 10 11 11 3 6 21 21 13 2 Frame parts B 37 1 2 3 4 5 A B C D E...

Page 41: ...PCC metal washer 832 rubber for roof 8 nut 10 bolt with flange 20 roof arch A arch B hood support 20 urethane sponge 20840 awning frame awning frame Ass y 12 bolt with flange 20 ball proof net mount p...

Page 42: ...57 52 10 7 20 25 20 33 34 33 34 36 35 37 39 40 22 21 19 53 13 12 19 55 54 44 29 58 20 30 30 27 27 28 28 27 27 20 20 20 20 20 59 11 26 4 4 26 50 49 49 50 49 50 4 29 56 7 7 7 42 41 30 11 30 11 12 21 13...

Page 43: ...per cover retainer hinge Ass y 10 washer 10U nut bonnet support 10 bolt with flange 40 cover mount cover frame flag style hinge B 67 1R 5 countersunk head screw 12 5 washer 1 1 4 12 1 1 10 1 1 12 4 4...

Page 44: ...12 17 10 9 9 11 10 11 6 7 8 18 3 4 5 1 2 17 15 14 13 14 15 13 16 16 12 18 23 19 19 20 21 20 24 22 8 7 6 4 Front wheel parts 41 1 2 3 4 5 A B C D E...

Page 45: ...413 valve core No 8000 valve cap 12 heat treated bolt 65P1 5 12S washer 12 washer tyre 29 14 00 15TL Ass y 8 bolt with hex hole 40 8 metal washer with conical disk spring 2H brake disk 16 heat treated...

Page 46: ...5 6 21 22 27 25 29 28 27 30 30 29 28 8 13 12 10 13 12 10 9 11 11 2 36 37 17 18 19 20 14 15 25 23 24 30 31 30 26 31 21 22 41 35 40 42 39 38 33 34 32 9 8 25 3 1 4 23 24 5 Rear wheel parts 43 1 2 3 4 5...

Page 47: ...g seat 90 kingpin R tie rod end R Ass y 17 special nut P1 5 tie rod 17 left hand thread special nut P1 5 tie rod end L Ass y kingpin L O ring P48 thrust bearing 51107 12 heat treated bolt 50 12 small...

Page 48: ...3 2 10 11 12 8 6 7 9 1 4 16 34 24 33 17 19 20 32 31 19 18 17 15 15 29 23 25 28 5 5 5 5 27 27 23 23 22 23 25 24 14 14 13 13 30 21 14 13 26 26 21 14 13 6 Brake parts 45 1 2 3 4 5 A B C D E...

Page 49: ...25 shaft mounting plate 6 bolt with flange 15 8 nut lock shaft lever grip 2 5 split pin 20 8 washer 8 flat head pin 17 pedal shaft 8 bolt with flange 15 pedal R pedal rubber 70100 brake wire 2380 8 h...

Page 50: ...2 13 5 3 2 2 32 32 2 44 4 2 4 15 18 20 13 14 13 12 11 31 42 9 41 13 30 28 2 2 29 45 27 30 9 34 35 33 39 46 46 3 40 12 14 13 38 26 25 20 37 11 15 18 20 21 21 14 23 23 24 13 22 14 14 22 18 36 32 7 forwa...

Page 51: ...lever damper pillow ball rod end PHS8LA 12 collar with tap 2220 8 bolt 15 2 compression spring 18100 12 washer special bolt with M8 bearing 6292RS stop ring E15 pump idle lever B shaped grease nipple...

Page 52: ...51 51 57 60 61 52 5 18 46 46 46 58 54 35 47 35 48 49 50 21 35 37 36 34 38 26 28 27 OUT OUT IN IN 65 67 26 to engine 62 26 75 32 39 30 30 14 7 8 15 15 9 16 20 19 11 8 7 79 13 9 12 76 74 A to fuel tank...

Page 53: ...UEL8 1B800 4669 clamp parker clamp 29 76 reserve tank hose clamp 12 1 1 2 3 2 8 8 8 1 1 1 1 2 1 1 2 2 2 3 1 1 4 6 1 3 1 1 6 8 36 8 37 8 38 8 39 8 40 8 41 8 42 8 43 8 44 8 45 8 46 8 47 8 48 8 49 8 50 8...

Page 54: ...56 51 51 57 60 61 52 5 18 46 46 46 58 54 35 47 35 48 49 50 21 35 37 36 34 38 26 28 27 OUT OUT IN IN 65 67 26 to engine 62 26 75 32 39 30 30 14 7 8 15 15 9 16 20 19 11 8 7 79 13 9 12 76 74 A to fuel t...

Page 55: ...No Code No Part Name Qty Remark 8 71 8 72 8 73 8 74 8 75 8 76 8 77 8 78 8 79 8 80 muffler mounting plate COMP shroud suction hose A suction hose B parker clamp 54 100 air cleaner element relay label r...

Page 56: ...45 45 46 42 43 38 40 39 8 41 9 98 67 66 56 62 56 62 86 56 56 62 56 72 72 73 57 59 to starter to frame 84 65 64 61 65 64 61 65 64 61 91 65 64 61 61 60 for adjustment 61 60 for adjustment 61 60 for adj...

Page 57: ...glow timer relay COMP 1 1 1 2 4 1 3 3 4 13 1 1 5 4 5 2 2 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 9 36 9 37 9 38 9 39 9 40 9 41 9 42 9 43 9 44 9 45 9 46 9 47 9 48 9 49 9 50 9 51 9 52 9 53 9 54 9 55 9 56 9 57 9 5...

Page 58: ...6 6 45 45 46 42 43 38 40 39 8 41 9 98 67 66 56 62 56 62 86 56 56 62 56 72 72 73 57 59 to starter to frame 84 65 64 61 65 64 61 65 64 61 91 65 64 61 61 60 for adjustment 61 60 for adjustment 61 60 for...

Page 59: ...20P1 25 10 bolt with hex hole 40 10 metal washer with conical disk spring 2H pump side drive disk spacer 118 10 heat treated bolt 35 engine bracket B 12 heat treated bolt 55P1 25 10 corrugate tube 60...

Page 60: ...7 37 15 34 34 5 5 5 35 13 12 11 15 16 16 14 38 12 44 54 49 49 12 55 47 48 48 45 70 38 43 12 46 12 38 34 34 44 44 52 53 67 64 66 61 65 68 59 62 63 58 60 56 57 69 36 3 1 2 2 4 2 40 41 42 29 29 21 21 20...

Page 61: ...0E screw cap female PF1 4 90 adjuster elbow 1086 6 connector KCO16 040E 10 bolt 100 10S washer 10 washer pipe G solenoid valve V5325 COMP connector KCO25 060E long elbow nipple KLG16 040E WP210 12 hos...

Page 62: ...7 37 15 34 34 5 5 5 35 13 12 11 15 16 16 14 38 12 44 54 49 49 12 55 47 48 48 45 70 38 43 12 46 12 38 34 34 44 44 52 53 67 64 66 61 65 68 59 62 63 58 60 56 57 69 36 3 1 2 2 4 2 40 41 42 29 29 21 21 20...

Page 63: ...60 Cat No Code No Part Name Qty Remark Cat No Code No Part Name Qty Remark 10 71 10 72 10 73 10 74 gear pump seal kit piston pump 72400 seal kit lockout switch wire piston pump 72400 1 1 1 1...

Page 64: ...11 12 10 9 9 9 5 1 2 3 3 4 40 41 4 40 41 17 15 18 20 21 23 26 25 24 22 22 19 28 31 19 19 30 24 24 24 34 33 35 24 5 39 29 27 32 7 8 7 8 1 2 36 37 38 23 26 25 24 22 17 16 Hydraulic parts G 11 Hydraulic...

Page 65: ...0 SP 15 coil tube 500 WP245 12 hose 3 700 SP 15 coil tube 600 differential lock valve mount plate 10 bolt with hex hole 15 10 bolt with flange 30 solenoid valve V4200 COMP O ring P11B special adaptor...

Page 66: ...19 26 27 19 26 27 16 15 8 20 18 20 25 24 24 24 24 18 21 7 22 23 21 22 23 5 4 3 7 3 13 14 6 9 9 5 4 3 3 9 9 7 7 1 2 10 17 7 12 11 Hydraulic parts F 12 Hydraulic parts C 63 1 2 3 4 5 A B C D E...

Page 67: ...tor 1110 19 19 elbow KLO25 060E solenoid valve V4205 COMP O ring P18B pipe B elbow nipple KLO16 040E pipe D 10 washer 10 bolt 90 O ring P11B elbow KLG10 020E pipe C pipe A pipe P 12 nut with flange wh...

Page 68: ...19 27 1 2 14 15 19 21 22 23 22 23 21 22 20 30 18 22 20 19 31 32 34 25 25 7 6 29 24 24 12 10 3 4 13 11 16 17 11 7 6 5 9 8 Hydraulic parts G Hydraulic parts A Hydraulic parts H Hydraulic parts A 13 Hydr...

Page 69: ...8B 8 bolt 90 8S washer 8 washer elbow nipple KLO25 080E O ring P29B 90 adjuster elbow 1086 9 O ring P14B valve V5267 special adaptor PF3 8PF3 8 WP70 9 hose 3 700 SP 15 coil tube 600 elbow nipple FPD25...

Page 70: ...1 31 27 28 19 55 56 34 35 15 16 20 21 43 44 2 2 5 10 1 2 2 5 4 1 5 4 42 4 42 4 42 24 9 6 7 8 6 7 8 6 7 8 2 3 3 9 3 3 2 5 45 46 49 50 47 48 51 52 53 54 37 39 38 36 30 3 3 9 1 1 Hydraulic parts F 14 Hyd...

Page 71: ...900 SP 15 coil tube 800 O ring hose stay 1087 6 WP70 6 hose 3 800 SP 12 coil tube 700 O ring connector PF1 4PF1 4 hose connection elbow HLD10 020E tee KTC10 000E bulkhead union KUE10 020E pipe R bulk...

Page 72: ...16 16 18 16 20 21 16 16 16 16 20 18 19 18 31 32 13 4 35 36 4 5 5 6 28 6 28 4 7 7 4 5 5 8 9 10 8 9 10 37 32 29 30 29 30 24 25 23 33 34 13 Hydraulic parts E Hydraulic parts C 1 1 15 Hydraulic parts F 6...

Page 73: ...2 O ring P18B gear motor MB5LK381 packing 2 3SPCC metal washer 616 6S washer 6 bolt 12 90 adjuster elbow 1086 6 bulkhead union KUE16 040E elbow KLC16 000E bulkhead union KUE10 020E tee KTC 000E 8 bolt...

Page 74: ...45 42 43 72 73 64 65 46 47 51 52 38 38 41 for mower 3 for mower 2 56 77 56 77 79 79 79 41 54 55 for mower 5 53 78 39 39 38 38 38 38 39 39 39 39 38 38 41 54 55 41 50 49 48 57 25 44 45 57 25 60 59 58 5...

Page 75: ...special adaptor PF3 8PF3 8 O ring P14B WP245 6 hose 3 400 SP 12 coil tube 300 10 bolt 120 10S washer 10 washer 90 adjuster elbow 1086 6 O ring P11B adaptor 1013 9 cast iron screwed type tee PT3 8 spec...

Page 76: ...45 42 43 72 73 64 65 46 47 51 52 38 38 41 for mower 3 for mower 2 56 77 56 77 79 79 79 41 54 55 for mower 5 53 78 39 39 38 38 38 38 39 39 39 39 38 38 41 54 55 41 50 49 48 57 25 44 45 57 25 60 59 58 5...

Page 77: ...Part Name Qty Remark 16 71 16 72 16 73 16 74 16 75 16 76 16 77 16 78 16 79 WP140 6 hose 1 940 SP 12 coil tube 840 solenoid valve V5317 COMP pipe adaptor 069 08 cylinder seal kit cylinder seal kit cyl...

Page 78: ...75 3 4 4 9 5 22 23 8 10 7 1 2 6 11 12 14 14 13 13 for steering 17 15 16 20 21 17 18 19 Hydraulic parts G Hydraulic parts A Hydraulic parts D 17 Hydraulic parts H 1 2 3 4 5 A B C D E...

Page 79: ...O ring P14B orbit roll LC D1 E pipe adaptor 069 06 special bushing PF1 2PT3 8 90 elbow 1033 9 O ring P18B 90 different diameter elbow PF3 8PF1 2 WP140 9 hose 1 1050 SP 15 coil tube 950 90 adjuster elb...

Page 80: ...22 21 22 19 18 11 10 18 11 10 12 15 13 16 17 15 12 27 17 12 4 3 5 9 7 2 1 2 1 2 1 7 2 1 2 1 2 1 8 8 9 9 7 7 8 10 11 18 11 10 15 15 15 15 20 9 7 7 8 8 9 8 9 4 3 4 3 6 6 6 5 5 10 11 10 11 1 deck 5 deck...

Page 81: ...O ring P16 8 hardened flat head pin 25 6 deck arm 22 flange bush 2830 1SPCC metal washer 2235 step bolt 9 6 hardened flat head pin 54 5 2 5 split pin 20 shaft grease nipple 5 lift arm 30 flange bush...

Page 82: ...14 14 14 14 27 26 25 18 10 16 15 24 17 7 7 7 11 12 14 9 7 29 14 7 8 8 9 11 10 12 14 13 7 7 15 16 17 9 7 6 6 7 8 8 9 11 10 18 10 11 14 19 20 21 24 19 20 21 4 3 5 4 3 5 2 deck 3 deck 19 Lift arm rear p...

Page 83: ...ened flat head pin 25 6 deck arm 22 flange bush 2830 1SPCC metal washer 2235 step bolt 2 5 split pin 20 9 6 hardened flat head pin 54 5 shaft 2 rotation fitting 30 flange bush 3830 8 nut 8 bolt 30 gre...

Page 84: ...40 41 39 38 37 18 28 17 17 18 18 27 27 17 18 33 31 30 29 32 18 17 32 34 31 33 26 36 26 18 36 19 48 47 18 17 24 25 22 47 48 49 22 11 11 20 19 11 2 3 1 4 5 8 8 7 6 9 10 11 46 12 13 14 19 19 19 17 18 17...

Page 85: ...1H adjusting collar cutting height adjusting plate cutting hazard label rubber stopper KI 40 8 nut with flange 14 special nut 27 roller front Ass y deck frame 20 2STKM collar 28127 wheel shaft bearin...

Page 86: ...83 2 1 3 4 21 Accessory parts 1 2 3 4 5 A B C D E...

Page 87: ...84 Cat No Code No Part Name Qty Remark Cat No Code No Part Name Qty Remark 21 1 21 2 21 3 21 4 Kubota V2003 instructions for use GM2800A parts catalogue square pipe balancer Ass y 1 1 1 1...

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Page 90: ...1 26 Miyuki cho Toyokawa Aichi Pref 442 8530 Japan Head Office Turf Care Machinery Te l 0533 84 1390 Fax 0533 89 3623 SPEC GM2800A...

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