Barnstead D14031 Operation Manual Download Page 56 | Manualshive

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56

R

EPLACEMENT

P

ARTS

General Maintenance

General maintenance parts are defined as laboratory level repair parts which do not require great expertise or
special tools for installation. Barnstead International recommends that you stock the general maintenance
parts as an aid to ensuring the continued operation of this equipment.

Safety Stock

For critical applications where performance with

minimum

downtime is required, Barnstead International

recommends that you maintain a local stock of those parts listed in the GENERAL MAINTENANCE PARTS
and SAFETY STOCK sections.

Description

Catalog No.

Recommended

Quantity

Quick Disconnect Inlet

CUX8

1

Quick Disconnect Insert - 3/8” tube

CUX9

1

Quick Disconnect Inlet - 3/8” tube

CUX11

1

Cartridge Pack O-rings

GSX68

4

DIamond TII RO Membrane

FL1265X1

D14031 (1), D14041 (2)

Description

Catalog No.

Recommended

Quantity

Replacement Control Board

PC1403X3

1

Replacement Interface Board

PC1403X2

1

Pump Ass’y

PU1190X1

2

DI Resistivity Cell

E1403X1A

1

RO Resistivity Cell

E1403X3

2

RO Temperature Sensor

RSX432

1

Resistivity Cell O-ring

GSX29

1

Ballast

TN1403X1

1

Quartz Sleeve

TU733X1

1

Quartz Sleeve O-rings

GSX62

2

Power Supply

TNX116

1

Inlet Solenoid Valve

RY1265X2

1

Flush Solenoid Valve

RY1265X1

1

Pressure Transducer

TDX8

3

Pressure Reducing Valve

PM1403X1

1

Display

SW1403X1

1

External Display Cable

WH1403X4

1

Dispense Manifold with Solenoid

BK1403X3

1

Dispense Switch

SW1190X1

1

Cartridge Pack Manifold

BK1403X1

1

Power Supply Fan

FA1403X1

1

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Summary of Contents for D14031

Page 1: ...DIamond TII Type II water system Operation Manual Model No Description Voltage D14031 12 LPH 100V 240V D14041 24 LPH 100V 240V LT1403X8 10 05 06...

Page 2: ...Removal 14 Tubing Adapter Fittings 15 Quick Disconnect Fittings 16 Cartridge and Membrane Installation 17 Prefilter Installation 17 MPS Cartridge Installation 17 Carbon Filter Installation 18 RO Memb...

Page 3: ...t Using Hyperterminal or Procomm 37 Hyperterminal 37 Procomm 38 Connecting and Starting the Printer 40 Maintenance and Servicing 40 System Sanitization 40 Prefilter Replacement 40 MPS Replacement 40 C...

Page 4: ...d TII directly over equipment that requires electrical service Routine maintenance of this unit may involve water spillage and subsequent electrical shock hazard if improperly located 3 Replace fuses...

Page 5: ...ersonal injury 4 Avoid splashing cleaning solutions on clothing or skin 5 Ensure all piping connections are tight to avoid chemical leakage 6 Ensure adequate ventilation 7 Carefully follow manufacture...

Page 6: ...a graphical display RO operation is automatic and works independently of the DI system to fill the external reservoir as determined by sensors in the reservoir The DIamond TII is not shipped with pret...

Page 7: ...psig to 6 9 bar 100 psig Temperature Range 4 40 C 39 104 F Minimum Inlet Flow Requirements 100 lph pH 3 10 TDS 600 max ppm as CaCO3 Silt Density Index 5 Free Chlorine 3 ppm Langlier Saturation Index...

Page 8: ...imum 90 Inorganic typical 95 Particles 99 Bacteria 99 Organics 300 MW 99 1 500 ppm NaCl feedwater solution 25 C 77 F 4 5 bar 65 psig 15 recovery Flow rate and recov ery will decrease with lower water...

Page 9: ...ge fluctuations and flicker EN 61326 1 Electrical equipment for measurement control and laboratory use EMC requirements Part I General Requirements Safety EN 61010 1 Safety requirements for electrical...

Page 10: ...integral shut off connection see Quick Disconnect Fittings section of this manual 5 For Model D14041 only Membrane Reject 1 to Membrane Feed 2 tube 6 North American power cord with attached 1 6 amp fu...

Page 11: ...e two locking slides on each side of the wall bracket out as far as they will go 6 Hang the unit on the wall bracket by sliding the mounting pins into the wall bracket slots 7 Push the locking slides...

Page 12: ...M F cable included with the unit attach the male end to the 25 pin connector on the left side of the unit and the other end to the connector on the bot tom of the control panel 7 Tighten the cable sc...

Page 13: ...move black cap by sliding it off of UV cham ber 5 Insert the lamp halfway into the UV lamp cham ber and plug it in then fully insert the lamp into the chamber and replace black cap 6 Make sure the UV...

Page 14: ...be straight into the fitting until it bottoms out on the interior shoulder and the insertion mark is no longer visible Push to Connect Fitting Tubing Removal Refer to Fig 3 1 Using the tool provided A...

Page 15: ...4 Thread the nut onto the adapter DO NOT use the o ring at this time 4 Push the tubing through the nut until it bottoms out in the adapter 5 Remove the adapter nut and tubing Place the o ring over the...

Page 16: ...coupling insert and push into the coupling body until you hear a click Gently pull on the tubing to ensure it is secure 3 To remove press the metal thumbpad to release and pull coupling insert out IN...

Page 17: ...ght into the left position upper and lower quick disconnects and push until firmly connected For easier installation connect bottom first MPS Cartridge Installation The MPS cartridge contains a slow d...

Page 18: ...on for the installed membrane will be vertical with the Feed connection on the bottom See Figure 8 2 Open the left side door on the DIamond TII 3 Referencing Figure 7 locate the three unconnect ed tub...

Page 19: ...EED 1 tubing 3 4 1 9 cm from end 4 Find the tube with the elbow labeled FEED 2 and REJECT 1 packaged with the unit Refer to Tubing Installation Figure 2 and mark FEED 2 end of the tube 3 4 1 9 cm from...

Page 20: ...k includes one 0 2 micron absolute final filter 1 Open right side door Remove the four caps from the top of the cartridge pack 2 Verify that each of the four posts on the car tridge pack has an o ring...

Page 21: ...lled in your feedwater line The quick disconnect insert will be inserted into the feedwater inlet on the lower left corner in the rear of the DIamond TII during the Initial Operation Atmospheric Drain...

Page 22: ...ense volumetric remote dispenser dispense overflow cutoff float and printer If you purchased a stan dard or Accu DIspense volumetric remote dispenser refer to their respective operator s manuals for i...

Page 23: ...plug AY1367X1 into connector on the back left side of the DIamond TII 2 Position carboy to be filled and place float assembly on open neck of carboy Position float assembly such that it will not inte...

Page 24: ...S T calibration module will connect to the NIST CAL MODULE port in the back left of the DIamond TII refer to Figure 12 Manual Remote Dispenser and Accu DIspense Volumetric Remote Dispenser Refer to th...

Page 25: ...the Installation section of this manual for more information about how to remove the control panel from the unit Buttons When the main power switch is on the buttons on the control panel function as f...

Page 26: ...you to automatically deliver water from the unit Please refer to Automatic Dispensing in the User Settings section of this manual for more information Four blank buttons appear on the control panel an...

Page 27: ...roce dure will run automatically It is best to perform the proce dure when the system or water will not be required as the entire procedure can take up to 16 hours to complete A BK1403X2 sanitization...

Page 28: ...e up to 8 hours To complete the sanitization the system will automatically fill the reservoir and recirculate the bleach solution through the reservoir and system for 6 hours It will then completely d...

Page 29: ...essing the START STOP button Run Mode In RUN mode the pump recirculates water through the cartridges and the UV lamp It is recommended that the DIamond TII be left in RUN mode during the day In RUN mo...

Page 30: ...ne In the Run or Standby Modes the DIamond TII will initiate a four minute automatic flush of the RO membrane once every three hours and fifty six minutes of operation This prevents buildup on the RO...

Page 31: ...system will begin operating to fill the reservoir 3 From STANDBY press the START STOP switch on the control panel to enter the RUN mode The unit s pump will begin to run 4 The display will then begin...

Page 32: ...DE to choose set ting and use the up and down arrows to set vol ume or time Timed Dispensing UP arrow increments by 5 minutes DOWN arrow Decrement by 1 minute Maximum 30 or 60 minutes depending on res...

Page 33: ...Setting the Low Product Purity Alarm The Low Product Purity Alarm monitors the purity of the product water at the system dispense point The alarm is adjustable from 1 0 m cm 1 0 S cm to 15 0 M cm 067...

Page 34: ...lorine Level To ensure that the RO membrane s in the DIamond TII are not damaged by free chlorine in the feedwater the system electronics tracks the amount of chlorine processed by the carbon prefilte...

Page 35: ...nit dispenser is not in site of the user but the display is i e remote mounted display NOTE When UNIT UNDER COUNTER is set to ON Auto Dispense will not be available from the main unit dispenser INITIA...

Page 36: ...nd TII storage reservoir as well as other reservoirs If a reservoir other than a DIamond TII storage reservoir will be used the Reservoir Type must be set to Alternate This will configure the DIamond...

Page 37: ...ture readings will be sent to the computer once per minute 7 Run your Microsoft Windows program Open Hyperterminal located in the accessories direc tory give your setting a name and choose a symbol 8...

Page 38: ...or down arrows until the display reads SYSTEM OPTIONS 3 Press OK 4 From the Printer Attached display Press the up or down arrows for NO 5 Press OK 6 The unit will now during the normal Recirculation m...

Page 39: ...re the printer and DIamond TII are turned OFF 2 Connect the DIamond TII to the printer via the RS232 port on the back left side of the unit Use the tan printer cable included with the Epson printer Pl...

Page 40: ...ater are disconnected from the unit 1 Remove the prefilter see Fig 21 by first pressing the upper and lower thumb buttons on the quick disconnect fittings 2 Remove the prefilter by pulling the cartrid...

Page 41: ...er by pulling the cartridge straight out 3 Replace the carbon filter by following the instruc tions located in the Carbon Filter Installation section of this manual 4 Reset the carbon timer by followi...

Page 42: ...s in the Operation section of this manual 7 Reconnect the quick connect fitting in the tubing connected to the FROM TANK port 8 Install new cartridge pack according to the in structions in the Install...

Page 43: ...l filter whenever any of the fol lowing conditions occur the product water flow rate is reduced when you experience bacteria break through when cartridges are replaced or when system is sani tized The...

Page 44: ...amp requires periodic replacement Lamp life will vary according to the number of times the DIamond TII is turned on and off Lamp life is based on the DIamond TII being operated in the normal recircula...

Page 45: ...Display shows time remaining in days RESET Are you sure YES NO Reservoir UV Timer MENU TIMERS RESERVOIR UV Display shows time remaining in days RESET Are you sure YES NO System Sanitization Timer MENU...

Page 46: ...zation Timer will automatically reset itself after a successful sanitization procedure If the user decides to manually reset the sanitization timer follow procedure in table above This will reset the...

Page 47: ...pply fuse blown Contact customer service concerning power supply fuse replacement RO system is operating but Flush solenoid plugged Perform a system flush no water is exiting out the atmospheric drain...

Page 48: ...r burrs or remote connections Tubing not installed in fitting Mark tubing and install per Tubing completely Installation Reduced or no product flow Plugged 0 2 micron final filter Replace final filter...

Page 49: ...s set reservoir type to Alternate in System Options Alt Res Float Err Float cable not securely connected Check float cable connection Float not operating correctly Check float operation Floats not wir...

Page 50: ...stivity cell E1403X1A DI meter on control board out of Replace control board tolerance PC1403X3 DI Over range Air in system Allow system to recirculate to purge air or look for possible suction leak R...

Page 51: ...oduct cell E1403X3 Low RO Purity RO membranes are fouled Replace RO membrane s FL1265X1 RO cell connections to control board Check connections are unplugged RO cells are fouled or out of tolerance Rep...

Page 52: ...alled incorrectly or faulty check installation of MPS D502114 and carbon filter D502115 or replace if necessary Low Memb Pressure Carbon cartridge D502115 is Replace carbon cartridge plugged D502115 a...

Page 53: ...sed and Replace quartz sleeve and o rings system UV lamp is getting wet TU733X1 and GSX62 System UV lamp not properly Check connection at UV chamber connected to UV cable connector Chk System Ballast...

Page 54: ...lter 6 month service life of vent filter Replace vent filter element 25001 has expired and reset the vent filter timer Replace MPS Cart 1 year service life of the MPS Replace the MPS cartridge cartrid...

Page 55: ...mplishing your own service Consumables may be ordered separately and in some cases as an expendables kit Check with your Barnstead International representative for additional information on the expend...

Page 56: ...1 Quick Disconnect Insert 3 8 tube CUX9 1 Quick Disconnect Inlet 3 8 tube CUX11 1 Cartridge Pack O rings GSX68 4 DIamond TII RO Membrane FL1265X1 D14031 1 D14041 2 Description Catalog No Recommended...

Page 57: ...FEED CONDUCTIVITY DESCRIPTION DI CONDUCTIVITY BALLAST ASSEMBLY L1 F1 E3 E2 E1 C1 REF B1 FAN LAMP D14041 LMX13 CEX183 D14031 FA1403X1 E1403X3 E1403X3 E1403X1A TN1403X1 F1 B1 RED BLU C D F E ACCU DISPE...

Page 58: ...ART PUMP ASSEMBLY TANK CONTROL BOARD WIRE HARNESS W15 W14 W13 W12 W11 W10 T2 P6 P5 WH1406X3 WH1406X5 WH1406X4 SW1406X1 TNX129 PC1406X2 WH1406X3 WH1406X5 WH1406X4 TNX129 PU1406X1 PC1406X2 SW1406X1 TNX1...

Page 59: ...rom whom you pur chased this unit or can be obtained promptly from the factory When service or replacement parts are needed we ask that you check first with your dealer If the dealer cannot handle you...

Page 60: ...sentative ii misuse including use inconsistent with written operating instructions for the product mishan dling contamination overheating modification or alteration of the product by any customer or...

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