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Please Read This Before Installing Or Operating Pump. 
This information is provided for 

SAFETY and to PREVENT 

EQUIPMENT PROBLEMS

. To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury or Indicates factors concerned with 
assembly, installation, operation, or maintenance which 
could result in damage to the machine or equipment if 
ignored.

CAUTION !

 Warns about hazards that can or will cause minor 

personal injury or property damage if ignored. Used with symbols 
below.

WARNING !

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 
with symbols below.

Only quali

fi

 ed personnel should install, operate and repair the 

pump. Any wiring of pumps should be performed by a quali

fi

 ed 

electrician.  

WARNING ! -

 To reduce risk of electrical shock, pumps 

and control panels must be properly grounded in 
accordance with the National Electric Code (NEC) or the 
Canadian Electrical Code (CEC) and all applicable state, 
province, local codes and ordinances. 

WARNING! -

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 
handling or servicing. Lock out power and tag.

WARNING!

 Operation against a closed 

discharge valve will cause premature bearing 
and seal failure on any pump, and on end 
suction and self priming pump the heat build 

may cause the generation of steam with resulting dangerous 
pressures. It is recommended that a high case temperature 
switch or pressure relief valve be installed on the pump body.

CAUTION !

 Never operate a pump with a plug-in  type 

power cord without a ground fault  circuit interrupter.

CAUTION! 

Pumps build up heat and pressure 

during operation-allow time for pumps to cool 
before handling or servicing. 

WARNING!

 - 

DO NOT

 pump hazardous materials 

(

fl

 ammable, caustic, etc.) unless the pump is speci

fi

 cally 

designed and designated to handle them.

Do not block or restrict discharge hose, as discharge 
hose may whip under pressure. 

WARNING! - DO NOT

 wear loose clothing that may 

become entangled in the impeller or other moving parts. 

WARNING! - 

Keep clear of suction and discharge 

openings. 

DO NOT

 insert 

fi

 ngers in pump with power 

connected.

Always wear eye protection when working on pumps.

Make sure lifting handles are securely fastened each 
time before lifting. 

DO NOT

 operate pump without 

safety devices in place. Always replace safety devices 
that have been removed during service or repair. 
Secure the pump in its operating position so it can not 
tip over, fall or slide.

DO NOT

 exceed manufacturers recommendation for 

maximum performance, as this could cause the motor 
to overheat.

DO NOT

 remove cord and strain relief. Do not connect 

conduit to pump.

WARNING!

 Cable should be protected at all times to 

avoid punctures, cut, bruises and abrasions - inspect 
frequently. Never handle connected power cords with 
wet hands.

WARNING!

 To reduce risk of electrical shock, all wiring 

and junction connections should be made per the NEC 
or CEC and applicable state or province and local 
codes. Requirements may vary depending on usage 
and location.

WARNING!

 Submersible Pumps are not approved for 

use in swimming pools, recreational water installations, 
decorative fountains or any installation where human 
contact with the pumped 

fl

 uid is common.

WARNING! 

Products Returned Must Be Cleaned, 

Sanitized, Or Decontaminated As Necessary Prior 
To Shipment, To Insure That Employees Will Not Be 
Exposed To Health Hazards In Handling Said Material. 
All Applicable Laws And Regulations Shall Apply.

 

Bronze/brass and bronze/brass 

fi

 tted pumps may 

contain lead levels higher than considered safe for 
potable water systems. Lead is known to cause cancer 
and birth defects or other reproductive harm. Various 
government agencies have determined that leaded 
copper alloys should not be used in potable water 
applications. For non-leaded copper alloy materials of 
construction, please contact factory. 

IMPORTANT! -

 Crane Pumps & Systems, Inc. is not 

responsible for losses, injury, or death resulting from a 
failure to observe these safety precautions, misuse or 
abuse of pumps or equipment.

SAFETY FIRST!

Hazardous 

fl

 uids can 

cause 

fi

 re or explo-

sions, burns or death 
could result.

Extremely hot - Severe burns 
can occur on contact.

Biohazard can cause 
serious personal injury.

Hazardous 

fl

 uids, hazardous 

pressure, eruptions or explo-
sions could cause personal 
injury or property damage.

Rotating machinery
Amputation or severe 
laceration can result.

Hazardous voltage can 
shock, burn or cause death.

Summary of Contents for 3SE3054DS

Page 1: ...stant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Brampton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 133408 Rev E Series 3SE DS 3HP 1750RPM 60Hz Double Seal Manua...

Page 2: ...14 EXPLODED VIEW 3SE DS 1750RPM Fig 13 15 PARTS LIST 3SE DS 1750RPM 16 17 WARRANTY 18 WARRANTY REGISTRATION 19 RETURNED GOODS POLICY 19 SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark...

Page 3: ...OT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufact...

Page 4: ...p out vanes on Back side Dynamically balanced ISO G6 3 Material Cast Iron Class 30 SHAFT 416 Stainless Steel SQUARE RINGS Buna N HARDWARE 300 Series Stainless Steel PAINT Air dry enamel top coat SEAL Design Double Mechanical in oil filled pressure equalized reservoir Material Rotating Faces Carbon Stationary Faces Ceramic Elastomer Buna N Hardware 300 series stainless steel CORD ENTRY 30 Ft 9 1m C...

Page 5: ... basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage effluent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations classified as Class I Division 1 hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or The Canadian Electrical Code Never install the pump in a trench ditch or hole with a dirt b...

Page 6: ... which will detect any moisture present It is recommended that this detector be connected in series to an alarm device or the motor starter coil to alert the operator that a moisture detect has occurred In the event of a moisture detect check the individual moisture sensor probe leads for continuity resistance no moisture and the junction box control box for moisture content The above situations m...

Page 7: ...r wear or leakage and repair as required per section F 4 SECTION F SERVICE AND REPAIR NOTE All item numbers in refer to Figures 12 13 F 1 Lubrication Anytime the pump is removed from operation the cooling oil in the motor housing 2 must be checked visually for oil level and contamination F 1 1 Checking Oil Motor Housing To check oil set unit upright Remove pipe plug 5 from motor housing 2 With a f...

Page 8: ...ller is keyed onto the shaft with a square key 32 and to remove pull impeller straight off the shaft using a wheel puller if required Before reinstalling check the motor shaft and impeller bore for damage F 2 2 Reassembly To install impeller 27 apply a thin film of oil to motor shaft and slide impeller straight onto shaft keeping lined up Drive key 32 into keyway Locate washer 22 thread locking co...

Page 9: ...horoughly Apply adhesive compound to the shaft and press bearing 39 on the motor shaft position squarely onto the shaft applying force to the inner race of the bearing only until bearing seats against the retaining ring 29 Moisture Sensors If pump is equipped with moisture sensors reassemble by applying thread compound to threads on electrodes 17 and install in bearing bracket 20 Connect wire asse...

Page 10: ...g 51 into groove in cord entry bore of motor housing 2 Repeat terminal block installation for sensor cord if equipped F 3 4 Cord Assemblies Power Sensor Cords Refill the cooling oil as outlined in paragraph F 1 4 Make wire connections as outlined in paragraph F 3 3 Insert female end of cord plug into housing bore aligning timing mark with hole in terminal blocks 21 26 see Figure 6 Compress cord pl...

Page 11: ...lace on rotating member 38E making sure it is seated in retainer and not cocked or resting on bellows tail Re oil shaft and lightly oil inner surface of outboard rotating member 38B With tail section toward bearing bracket 20 slide rotating member 38B over bullet onto shaft with seal pusher until retainer engages spring 38C and spring is compressed slightly Make sure spring 38C is properly engaged...

Page 12: ...12 FIGURE 11 ...

Page 13: ...urity and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 ...

Page 14: ...14 3SE DS 1750RPM FIGURE 12 51 8 14 10 1 2 15 17 45 27 38 37 24 31 20 39 29 34 26 22 3 9 43 44 33 46 40 41 35 36 49 13 28 OIL LEVEL 42 25 32 30 48 47 ...

Page 15: ...15 25 36 40 33 22 27 23 41 35 24 31 37 44 43 36 38 42 5 45 30 17 20 13 15 28 39 29 32 1 50 49 3 14 34 2 18 19 5 7 4 6 26 21 8 51 9 10 4 6 47 47 47 47 46 47 48 48 FIGURE 13 3SE DS 1750RPM ...

Page 16: ...il Motor Housing 40 oz 029034 Oil Seal Cavity 13 2 038156 Machine Screw 6 32 x 3 8 LG ZP 14 1 133495 Capacitor Bracket 1 Phase ONLY 15 1 133403A Moisture Sensor Wire Red 1 133403B Moisture Sensor Wire Orange 16 3 105149A Jumper Wire 230V 3 Phase 17 2 066843 Moisture Electrode 18 4 20 14 1 3 8 Lock washer SS 19 4 15 23 1 3 8 16 Hex Nut SS 20 1 065892 Bearing Bracket CI 21 1 See Table 2 Sensor Cord ...

Page 17: ...0 LG SS 44 4 20 13 1 1 4 Lock washer SS 45 2 039934 Cap Plug 46 A R Loctite RC603 Green 47 A R Loctite 242 41 Blue 48 A R Loctite 567 White Pipe Sealant 49 2 016660 Self Tap Screw 8 32 x 38 LG SS 50 2 625 02117 Fiberglass Sleeve 230V 1 Phase 460 575V 3 Phase 3 625 02117 Fiberglass Sleeve 230V 3 Phase 51 2 105197 Retaining Ring 1 111909 Jumper Wire TABLE 2 POWER AND SENSOR CORD SETS MODEL NUMBER 30...

Page 18: ... PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 ...

Page 19: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

Page 20: ...20 Notes ...

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