Barnes 3SE3054DS Installation And Operation Manual Download Page 2

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TABLE OF CONTENTS

SAFETY FIRST ............................................................................................... 3

PUMP

SPECIFICATIONS

................................................................................4

GENERAL

INFORMATION

..............................................................................5

INSTALLATION ................................................................................................5 - 6

ELECTRICAL

DATA

.........................................................................................6

START-UP

OPERATION

..................................................................................7

PREVENTATIVE

MAINTENANCE

...................................................................7

SERVICE and REPAIR ....................................................................................7 - 11

REPLACEMENT

PARTS

..................................................................................11

WIRING

SCHEMATICS

...................................................................................12

TROUBLE

SHOOTING

....................................................................................13

CROSS-SECTION 3SE-DS 1750RPM (Fig. 12) ..............................................14

EXPLODED VIEW 3SE-DS 1750RPM (Fig. 13) ..............................................15

PARTS LIST 3SE-DS 1750RPM ......................................................................16-17

WARRANTY

...................................................................................................18

WARRANTY

REGISTRATION

.........................................................................19

RETURNED GOODS POLICY .........................................................................19

SPECIAL

TOOLS

AND

EQUIPMENT

INSULATION

TESTER

(MEGGER)

DIELECTRIC

TESTER

SEAL TOOL KIT ( see parts list)

PRESSURE GAUGE KIT (see parts list)

Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc
1996, 1997, 1998, 1999, 2001, 2002, 3/06, 9/06, 2/07

Alteration Rights Reserved

Summary of Contents for 3SE3054DS

Page 1: ...stant product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Brampton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 133408 Rev E Series 3SE DS 3HP 1750RPM 60Hz Double Seal Manua...

Page 2: ...14 EXPLODED VIEW 3SE DS 1750RPM Fig 13 15 PARTS LIST 3SE DS 1750RPM 16 17 WARRANTY 18 WARRANTY REGISTRATION 19 RETURNED GOODS POLICY 19 SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark...

Page 3: ...OT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufact...

Page 4: ...p out vanes on Back side Dynamically balanced ISO G6 3 Material Cast Iron Class 30 SHAFT 416 Stainless Steel SQUARE RINGS Buna N HARDWARE 300 Series Stainless Steel PAINT Air dry enamel top coat SEAL Design Double Mechanical in oil filled pressure equalized reservoir Material Rotating Faces Carbon Stationary Faces Ceramic Elastomer Buna N Hardware 300 series stainless steel CORD ENTRY 30 Ft 9 1m C...

Page 5: ... basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage effluent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations classified as Class I Division 1 hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or The Canadian Electrical Code Never install the pump in a trench ditch or hole with a dirt b...

Page 6: ... which will detect any moisture present It is recommended that this detector be connected in series to an alarm device or the motor starter coil to alert the operator that a moisture detect has occurred In the event of a moisture detect check the individual moisture sensor probe leads for continuity resistance no moisture and the junction box control box for moisture content The above situations m...

Page 7: ...r wear or leakage and repair as required per section F 4 SECTION F SERVICE AND REPAIR NOTE All item numbers in refer to Figures 12 13 F 1 Lubrication Anytime the pump is removed from operation the cooling oil in the motor housing 2 must be checked visually for oil level and contamination F 1 1 Checking Oil Motor Housing To check oil set unit upright Remove pipe plug 5 from motor housing 2 With a f...

Page 8: ...ller is keyed onto the shaft with a square key 32 and to remove pull impeller straight off the shaft using a wheel puller if required Before reinstalling check the motor shaft and impeller bore for damage F 2 2 Reassembly To install impeller 27 apply a thin film of oil to motor shaft and slide impeller straight onto shaft keeping lined up Drive key 32 into keyway Locate washer 22 thread locking co...

Page 9: ...horoughly Apply adhesive compound to the shaft and press bearing 39 on the motor shaft position squarely onto the shaft applying force to the inner race of the bearing only until bearing seats against the retaining ring 29 Moisture Sensors If pump is equipped with moisture sensors reassemble by applying thread compound to threads on electrodes 17 and install in bearing bracket 20 Connect wire asse...

Page 10: ...g 51 into groove in cord entry bore of motor housing 2 Repeat terminal block installation for sensor cord if equipped F 3 4 Cord Assemblies Power Sensor Cords Refill the cooling oil as outlined in paragraph F 1 4 Make wire connections as outlined in paragraph F 3 3 Insert female end of cord plug into housing bore aligning timing mark with hole in terminal blocks 21 26 see Figure 6 Compress cord pl...

Page 11: ...lace on rotating member 38E making sure it is seated in retainer and not cocked or resting on bellows tail Re oil shaft and lightly oil inner surface of outboard rotating member 38B With tail section toward bearing bracket 20 slide rotating member 38B over bullet onto shaft with seal pusher until retainer engages spring 38C and spring is compressed slightly Make sure spring 38C is properly engaged...

Page 12: ...12 FIGURE 11 ...

Page 13: ...urity and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 ...

Page 14: ...14 3SE DS 1750RPM FIGURE 12 51 8 14 10 1 2 15 17 45 27 38 37 24 31 20 39 29 34 26 22 3 9 43 44 33 46 40 41 35 36 49 13 28 OIL LEVEL 42 25 32 30 48 47 ...

Page 15: ...15 25 36 40 33 22 27 23 41 35 24 31 37 44 43 36 38 42 5 45 30 17 20 13 15 28 39 29 32 1 50 49 3 14 34 2 18 19 5 7 4 6 26 21 8 51 9 10 4 6 47 47 47 47 46 47 48 48 FIGURE 13 3SE DS 1750RPM ...

Page 16: ...il Motor Housing 40 oz 029034 Oil Seal Cavity 13 2 038156 Machine Screw 6 32 x 3 8 LG ZP 14 1 133495 Capacitor Bracket 1 Phase ONLY 15 1 133403A Moisture Sensor Wire Red 1 133403B Moisture Sensor Wire Orange 16 3 105149A Jumper Wire 230V 3 Phase 17 2 066843 Moisture Electrode 18 4 20 14 1 3 8 Lock washer SS 19 4 15 23 1 3 8 16 Hex Nut SS 20 1 065892 Bearing Bracket CI 21 1 See Table 2 Sensor Cord ...

Page 17: ...0 LG SS 44 4 20 13 1 1 4 Lock washer SS 45 2 039934 Cap Plug 46 A R Loctite RC603 Green 47 A R Loctite 242 41 Blue 48 A R Loctite 567 White Pipe Sealant 49 2 016660 Self Tap Screw 8 32 x 38 LG SS 50 2 625 02117 Fiberglass Sleeve 230V 1 Phase 460 575V 3 Phase 3 625 02117 Fiberglass Sleeve 230V 3 Phase 51 2 105197 Retaining Ring 1 111909 Jumper Wire TABLE 2 POWER AND SENSOR CORD SETS MODEL NUMBER 30...

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Page 19: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

Page 20: ...20 Notes ...

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