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SAFETY  FIRST!

Please Read This Before Installing Or Operating Pump. This
information is provided for 

SAFETY and to PREVENT EQUIPMENT

PROBLEMS.

 To help recognize this information, observe the

following symbols:

IMPORTANT!

 Warns about hazards that can result in

personal injury or Indicates factors concerned with
assembly, installation, operation, or maintenance which

could result in damage to the machine or equipment if ignored.

CAUTION !

   Warns about hazards that 

can or will cause minor

personal injury or property damage if ignored. Used with symbols
below.

WARNING ! 

  Warns about hazards that 

can or will cause serious

personal injury, death, or major property damage if ignored. Used
with symbols below.

 

Only qualified personnel should install, operate and repair pump. Any
wiring of pumps should be performed by a qualified electrician.

   WARNING !

 To reduce risk of electrical shock, pumps and

  control panels must be properly grounded in accordance
  with the National Electric Code (NEC) or the Canadian
  Electrical Code (CEC) and all applicable state, province,
  local codes and ordinances. Improper grounding voids
  warranty

  

WARNING !

 To reduce risk of electrical shock, always

  disconnect the pump from the power source before
  handling or servicing. Lock out power and tag.

 

WARNING !

 Operation aga inst a closed

discharge valve will cause premature bearing
and seal failure on any pump, and on end suction

and self priming pump the heat build may cause the generation of
steam with resulting dangerous pressures. It is recommended that
a high case temperature switch or pressure relief valve be installed
on the pump body.

  

CAUTION !

  Never operate a pump with a plug-in 

  type power cord without a ground fault 
  circuit interrupter.

  

CAUTION ! 

Pumps build up heat and pressure

  during operation-allow time for pumps to cool
  before handling or servicing.

  

WARNING !

  Do not pump hazardous materials

  (flammable, caustic, etc.) unless the pump is
  specifically designed and designated to handle them.

  

CAUTION !

 Do not block or restrict discharge hose,

  as discharge hose may whip under pressure.

  

WARNING !

 Do not wear loose clothing that may 

  become entangled in moving parts.

 

  WARNING ! 

Keep clear of suction and discharge

  openings. DO NOT insert fingers in pump with
  power connected.

 

 

  Always wear eye protection when working on pumps.

  Make sure lifting handles are securely fastened each 
  time before lifting. 

DO NOT

 operate pump without safety

  devices in place. Always replace safety devices that 
  have been removed during service or repair. Secure the
  pump in its operating position so it can not tip over, fall 
  or slide.

  DO NOT

 exceed manufacturers recommendation for

  maximum performance, as this could cause the motor 
  to overheat.

  

DO NOT

 remove cord and strain relief. 

DO NOT 

connect

  conduit to pump.

  

WARNING !

 Cable should be protected at all times to 

  avoid punctures, cut, bruises and abrasions. Inspect
  frequently. Never handle connected power cords with 
  wet hands.

  

WARNING !

  To reduce risk of electrical shock, all 

  wiring and junction connections should be made per 
  the NEC or CEC and applicable state or province and 
  local codes. Requirements may vary depending on 
  usage and location.

  

WARNING !

  Submersible Pumps are not approved for 

  use in swimming pools, recreational water installations
  decorative fountains or any installation where human
  contact with the pumped fluid is common.

  

 WARNING !

  Products returned must be cleaned,

   sanitized, or decontaminated as necessary prior to
   shipment, to insure that employees will not be exposed to
   health hazards in handling said material. All Applicable
   Laws And Regulations Shall Apply.

   Bronze/brass and bronze/brass fitted pumps may contain
   lead levels higher than considered safe for potable water
   systems. Various government agencies have determined
   that leaded copper alloys should not be used in 
   potable water applications. For non-leaded copper 
   alloy materials of construction, please contact factory.

  Crane Pumps & Systems, Inc is not responsible for losses,
  injury, or death resulting from a failure to observe these safety
 precautions, misuse or abuse of pumps or equipment.

Hazardous fluids

 can

cause fire or explosions,
burns or death could result.

Extremely hot

 -

Severe burns can
occur on contact.

Eye protection
required

Hazardous voltage

 can

shock, burn or cause
death.

Toxic Fumes

 -

Breathing can cause 
nausea, fainting or death.

Hazardous pressure

Eruptions or explosions
could cause personal 
injury or property damage

Biohazard

 can cause 

serious personal injury.

Rotating machinery 

 Amputation or severe 
 laceration can result.

3

Summary of Contents for 2SEV

Page 1: ...such Crane Pumps Systems Inc reserves the right to change product without prior written notification SERIES 2SEV 3SEV L DS 1 5 2 0 HP 3450 RPM Single and Double Seal BARNES 420 Third Street P O Box 6...

Page 2: ...BLE SEAL CROSS SECTION Fig 17 20 DOUBLE SEAL EXPLODED VIEW Fig 18 21 PARTS LIST 22 23 RETURNED GOODS POLICY 25 WARRANTY START UP REPORT WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TES...

Page 3: ...n and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO...

Page 4: ...0 Volt Custom Molded for Sealing and Strain Relief SPEED 3450 RPM Nominal UPPER BEARING Design Single Row Ball Lubrication Oil Load Radial LOWER BEARING Design Single Row Ball Lubrication Oil Load Rad...

Page 5: ...12 63 321 6 25 159 1 50 38 4 88 124 9 75 248 20 78 528 6 66 169 3SEV L Series 13 99 355 7 06 179 2 06 52 4 88 124 9 75 248 19 07 484 9 03 229 3SEV DS Series 13 99 355 7 06 179 2 06 52 4 88 124 9 75 2...

Page 6: ...d provided 1 The pump is not installed under water for more than one 1 month 2 Immediately upon satisfactory completion of the test the pump is removed thoroughly dried repacked in the original shippi...

Page 7: ...dings become too hot and will automatically reset itself when the pump motor cools to a safe temperature It is recommended that the thermal sensor be connected in series to an alarm device to alert th...

Page 8: ...70 3SEV1522L 1 5 240 1 3450 A 13 5 31 5 12 3 SOW 0 610 2 15 12 49 3SEV1592L 1 5 200 240 3 3450 C 11 5 10 5 27 0 14 4 SOW 0 600 4 22 3SEV1542L 1 5 480 3 3450 F 5 2 13 5 14 4 SOW 0 600 17 0 3SEV1552L 1...

Page 9: ...and refill with new oil as per section F 1 4 SECTION D START UP OPERATION D 1 Check Voltage and Phase Before operating pump compare the voltage and phase information stamped on the pump identificatio...

Page 10: ...emely fast increase pressure by tapping air nozzle Too much pressure will damage seal DO NOT exceed 10 P S I F 1 4 Replacing Oil Motor Housing Set unit upright and refill with new cooling oil as per T...

Page 11: ...ew into volute 1 Torque to 100 in lbs Check for free rotation of motor and impeller F 3 Shaft Seal Service Important Handle seal parts with extreme care DO NOT scratch or mar lapped surfaces F 3 1 Dis...

Page 12: ...d or resting on bellows tail Slide retaining ring 28d over shaft and let rest on spring 28c Replace snap ring 32 in groove of shaft Set square ring 27 in groove on outer seal plate 29 and place outer...

Page 13: ...or winding for shorts and check resistance values Check rotor for wear If rotor or the stator windings are defective the complete motor must be replaced Important All parts must be clean before reasse...

Page 14: ...ads to the underside of the terminal block s 21 54 optional as shown in Figure 13 Note that the pins are numbered underneath the terminal block Place o ring 20 into groove in terminal block and lubric...

Page 15: ...Fig 13 15...

Page 16: ...uration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase an...

Page 17: ...lean impeller cavity and inlet of any obstruction 9 Loosen union slightly to allow trappedair to escape Verify that turn off level of switch is set so that impeller cavity is always flooded Clean vent...

Page 18: ...Fig 15 2SEV L 3SEV L Series Single Seal 18...

Page 19: ...Fig 16 2SEV L 3SEV L Series Single Seal 19...

Page 20: ...Fig 17 2SEV DS 3SEV DS Series Double Seal 20...

Page 21: ...Fig 18 2SEV DS 3SEV DS Series Double Seal 21...

Page 22: ...x 75 Lg Stainless 6 1 129 1 Hex Hd Cap Screw Optional for moisture and temp sensors 12 8 026322 Lockwasher Std 5 16 Stainless 10 026322 Lockwasher Optional for moisture and temp sensors 13 1 103503 Ha...

Page 23: ...Wire Assembly 200 240V 3Ph 50 1 051621 Thermal Sensor Optional for temperature sensor Not Shown 51 2 105155 Wire Assembly Optional for temperature sensor Not Shown 52 2 625 00163 Terminal Connector Op...

Page 24: ...NOTES 24...

Page 25: ...f the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTO...

Page 26: ...eld performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field t...

Page 27: ...ottom Does Impeller Turn Freely By Hand YES NO Condition Of Equipment GOOD FAIR POOR Condition Of Cable Jacket GOOD FAIR POOR Resistance of Cable Jacket GOOD FAIR POOR Resistance of Cable and Pump Mot...

Page 28: ...Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks...

Page 29: ...ottom Does Impeller Turn Freely By Hand YES NO Condition Of Equipment GOOD FAIR POOR Condition Of Cable Jacket GOOD FAIR POOR Resistance of Cable Jacket GOOD FAIR POOR Resistance of Cable and Pump Mot...

Page 30: ...Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks...

Page 31: ...RIAL NO PART NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warrant...

Page 32: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE...

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