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Manual 2100-746 

Page 

48 of 55

FIGURE 25

W**H Series Unit with Economizer

HIGH

TEMP 2

NOTE: NOT ALL TERMINALS 

REPRESENTED FOR ALARM 

BOARD 1

LOCK OUT 1

LOCK OUT 3 LOCK OUT 2

POWER 

LOSS 3

POWER 

LOSS 2

LOW

TEMP

HIGH

TEMP 1

POWER 

LOSS 1

VENT

FILTER

THEFT

LOCK OUT 4

POWER 

LOSS 6

POWER 

LOSS 5

POWER 

LOSS 4

LOCK OUT 5

LOCK OUT 6

ALARM BOARD 1

MC5300-BC AND MC5600-BC

ALARM BOARD 2 

MC5600-BC ONLY

MC-5300: SYSTEM 1-3  OR

MC-5600: SYSTEM 1-6 

Notes:

1.) Stage 2 Electric Heat, Ventilation, Mechanical Dehumidification, and Filter Switch are optional components. Refer to model nomenclature to 

verify optional equipment installed in unit.

2.) Ventilation wire between "A" terminals allows for emergency ventilation during a HIGH TEMP 2 alarm. Make sure to set min. position in WH 

series unit economizer JADE controller to 10V (fully open) to allow ventilation during a HIGH TEMP 2 alarm.

3.) Optional remote sensors #1 and #2 are temperature resistance 10k type 2. Remote sensor #2 can be used as an outdoor or indoor sensor. 

4.) Emergency Off Contacts used in MC series controller to shut down all units. Emergency shutdown factory jumper may be removed to field 

install a normally closed relay at each individual unit. 

5.) Units with economizers do not have a Balanced Climate factory installed brass jumper between Y1 and Y2. Please refer to vent manuals for 

instruction on how Balanced Climate works with each vent. 

6.) All MC controllers will have a primary control board with connections for units 1 to 3. MC5600 controllers only will have an additional 

secondary control board with connections for units 4 to 6.

7.) MC5300-BC and MC5600-BC controllers have additional alarm board(s) with dry contacts for wired alarms.

PRIMARY BOARD

REM 2

REM 1

EMERG

OFF

GEN

VENT

THEFT

Emergency 

Shutdown

Factory Jumper

R

C W1 W2 BC Y1 Y2 G O/B A

D

H

FILTER DUST LOR AUX IN EIN

NO C NC

AUX OUT

D

A

W3

G

Y2

Y1

W2

B/W1

C

R

11 12

2

3

RT

MC SERIES CONTROL BOARDS

MC5300 PRIMARY BOARD ONLY. 

MC5600 PRIMARY AND SECONDARY BOARD.

W**H SERIES UNIT

24VAC

Common

Stage 1 Electric Heat

Stage 2 Electric Heat

1st Stage Input

Indoor Fan

M. Dehumidification

Filter Switch

Filter Switch

Compressor Lockout

Compressor Lockout

LOW VOLTAGE 

TERMINAL STRIP

24VAC

AVAILABLE NOC REMOTE MONITORING DRY CONTACTS. MC5300-BC AND MC5600-BC ONLY.

W**H SERIES UNIT WITH ECONOMIZER

Ventilation

2nd Stage Input

Alarm 

Relay

Filter 

Switch

(Optional)

MIS-4201 A

Reversing Valve

Vent 

Contacts

(opt.)

Theft 

Contacts

(opt.)

Optional Remote 

Sensors #1 and #2

Emergency 

Off Contacts

Generator 

Contacts

Summary of Contents for MC5000 Series

Page 1: ...Bryan Ohio 43506 www bardhvac com Manual 2100 746 Supersedes NEW Date 8 20 20 INSTALLATION AND OPERATION INSTRUCTIONS WITH REPLACEMENT PARTS LIST MC5000 Series Controller Models MC5300 Controls up to...

Page 2: ...larm Board I O 19 Alarm Board Contacts 19 MC5000B w Enhanced Version Alarm Board plus MC5000A Inputs Outputs 20 Low Voltage Field Wiring 20 Controller Grounding 20 Controller Power Up 20 Emergency Off...

Page 3: ...hvac com software download NOTICE Figure 11 Cooling with Six Single Stage Units w Economizers Using Twinning Triples Option 27 Figure 12 Cooling without Economizer 28 Figure 13 Alternating Sequence Co...

Page 4: ...e This allows the user more control on how units will stage on and still allow for even usage The MC5000 series controller can be equipped with an alarm board that can be factory installed or installe...

Page 5: ...nds installation of an optional remote temperature only sensor Bard P N 8408 095 for redundancy See Temperature Sensors section on page 18 for further information Temperature Only Sensor Bard P N 8301...

Page 6: ...All models Main Alarm Board MC5300 BC and MC5600 BC Secondary Alarm Board MC5600 BC only Main I O Control Board All models Temperature Humidity Sensor Cable Manual 2100 746 Page 6 of 55 INSTALLATION...

Page 7: ...ting holes are provided for mounting to the wall Use mounting hardware capable of holding the weight of the controller such as 1 4 diameter fasteners with flat washers that are 1 outside diameter OD o...

Page 8: ...ature sensor REM 2 can be configured to be used for either an indoor or outdoor sensor application The connection points are shown below 2 Connect the other wire from the sensor to the open terminal a...

Page 9: ...o input on the touch screen the controller will return to the Home Screen If there has not been input to the touch screen for a period of 10 minutes the controller will go into sleep mode To reactivat...

Page 10: ...are connected to the main control board next to Unit 3 terminal strip There are no shelter inputs available on the secondary I O control board P N 8612 067 that is required for units 4 through 6 MIS...

Page 11: ...s can include optional mechanical dehumidification electric heat strips economizer and ventilation FILTER IN DUST IN LOR IN AUX 4 IN ECON ECON AUX 5 IN LOR IN DUST IN FILTER IN R C W1 W2 EC Y1 Y2 G O...

Page 12: ...NO NC Alarm Relays Shelter NO NC Alarm Relays Unit Lockout NO NC Alarm Relays Emergency Unit Off NO NC Alarm Relay Unit Power Loss NO NC Alarm Relays UTILITY POWER NO C NC NO C NC NO C NC NO C NC NO...

Page 13: ...for Normally Open or Normally Closed dry contacts to be used for remote monitoring of equipment and the controller Unit Power Loss NO NC Alarm Relays NO C NC NO C NC NO C NC POWER LOSS 6 POWER LOSS 5...

Page 14: ...ification 8 Humidifier Present Yes or No If H is to be used and number of units with humidification option limited by the number of dehumidification units 9 Auxiliary Output Configuration Configure AU...

Page 15: ...mum number of units while in generator mode press Next button 15 Press UP DOWN buttons to select touch screen display brightness press Next or Home button Date Time Setup Menu 1 Press Setup button on...

Page 16: ...ential 4 Press UP DOWN arrow to scroll to Dehum Stage Off Differential Set Point Value 5 Press Confirm button 6 Press Home button Comfort Mode Heating Set Points 1 Press Menu button on Home screen 2 P...

Page 17: ...arrow to scroll to Low Humidity Alarm Set Point Value 5 Press Confirm button 6 Press Home button Low Temperature Alarm Level Set Points 1 Press Menu button on Home screen 2 Press Set Points button 3...

Page 18: ...P N 8301 095 The sensor is attached on the main I O board to the REM 2 terminals If using the remote sensor for outdoor temperature it must be utilized if the heat pump lockout option is being used C...

Page 19: ...nused Alarm Board Specifications Features MC5000 Alarm Board I O NOTE If this alarm board was not originally factory installed it can be field installed at any time The Bard part number for the MC5300...

Page 20: ...down all air conditioners heat pumps terminals marked Emergency Off must be used These terminals must be jumpered together for normal operation A normally closed NC set of dry contacts may be connecte...

Page 21: ...restart at unit 1 Lead Lag configuration will apply to both heating and cooling If disabled by setting to 0 the lead unit will only rotate manually by utilizing the Advance Lead button Humidification...

Page 22: ...ifferential 1 15 10 Humidification Interstage Differential 0 5 5 Humidification Off Differential 1 15 10 High Humidity Alarm Set Point 65 95 85 Low Humidity Alarm 0 80 25 Low Temperature Alarm Level 6...

Page 23: ...Fahrenheit Temperature Sensor Logic Average Highest or Lowest Average REM 1 Temperature Sensor Indoor Temperature or Not Connected Not Connected REM 2 Temperature Sensor Indoor Temperature Outdoor Te...

Page 24: ...y configured unit is actively heating or cooling then dehumidification will be unavailable until heating cooling demand is satisfied If configured to do so the Aux Out terminal will change state for e...

Page 25: ...stage differential Synchronized Dehumidification will only activate an even number of units 2 4 or 6 If configured to do so the Aux Out terminal will change state for economizer disable If any configu...

Page 26: ...ace temperature is greater than the cooling set point Staging will increase when the space temperature is greater than the cooling set point and cooling interstage differential combined Staging increa...

Page 27: ...to 5 F 78 0 80 0 82 0 74 0 76 0 Stage 1 75 0 77 0 79 0 81 0 83 0 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Cooling Cooling Deadband Off Defaults Setpoint 77 F Interstage Differential 1 F Off Differenti...

Page 28: ...FIGURE 12 Cooling without Economizer Alternating and Non Alternating Setup Alternating Non Alternating Logic The MC5000 series controller offers two staging sequence options Alternating default or Non...

Page 29: ...TM control base on time default TD 15 minutes In this example full load mechanical will start 15 minutes after Y2 is energized delay time is adjustable in JADE setup Non alternating setup will always...

Page 30: ...on See Figure 15 Units operate simultaneously Off ALL Pairs Triples Units stage on and off in their assigned groups two or three Available for four or six units only MC5600 required User selectable se...

Page 31: ...er economizer or mechanical cooling depending upon the unit s configuration Heating Sequence of Operation Electric Heat The controller will use the W1 and W2 terminals to control conventional heating...

Page 32: ...larm set point Emergency Off Alarm If Emergency Off input becomes active an Emergency Off alarm will be triggered All outputs to units W1 W2 EC Y1 Y2 G O B A D and H will be de energized The unit Aux...

Page 33: ...f the controller and will remain in that configuration until communication is lost indicating a failed controller Temperature Sensor Failure Alarms In the event that the primary temperature humidity s...

Page 34: ...nual Test the user will be provided buttons on the Manual Test screen corresponding to all outputs designated to a configured unit and each configured unit will have a tab assigned As the output butto...

Page 35: ...with the network ground occur 4 System Reset Pressing the System Reset button will reset the display and retain the system settings CAUTION The System Reset button has an immediate response 5 SD Card...

Page 36: ...lable This action will require the user to reconfigure all the network settings including the IP address to restore remote access to the webpages If webpage is inactive for more than 5 minutes or if a...

Page 37: ...ehumidification Set point 10 Dehumidification Stage Off Differential 6 Cooling Interstage Differential Set point int16_t scaled by 10 Holding Register 5 50 0 5 5 0 F 7 Cooling Stage Off Differential S...

Page 38: ...emp Temperature reported by local temp humidity sensor int16_t Input Register 40 120 F 4 Remote 1 Temperature int16_t Input Register 40 120 F 5 Remote 2 Temperature int16_t Input Register 40 120 F 6 C...

Page 39: ...1 System 1 Change Filter bit 0 OFF 1 ON 112 System 1 Power Loss bit 0 OFF 1 ON 113 System 1 Compressor Lockout bit 0 OFF 1 ON 114 System 1 Dust bit 0 OFF 1 ON 200 System 2 W1 Electric Heat Stage 1 bit...

Page 40: ...1 ON 406 System 4 O B Reversing Valve bit 0 OFF 1 ON 407 System 4 A Terminal bit 0 OFF 1 ON 408 System 4 D Mechanical Dehum bit 0 OFF 1 ON 409 System 4 H Humidifier bit 0 OFF 1 ON 410 System 4 AUX Aux...

Page 41: ...System 6 Y2 Compressor Stage 2 bit 0 OFF 1 ON 605 System 6 G Blower bit 0 OFF 1 ON 606 System 6 O B Reversing Valve bit 0 OFF 1 ON 607 System 6 A Terminal bit 0 OFF 1 ON 608 System 6 D Mechanical Dehu...

Page 42: ...21 page 44 Figure 22 page 45 Heat Pump W H Figure 23 page 46 Figure 24 page 47 Figure 25 page 48 A C with 2 Stage Compressor W SA Figure 26 page 49 Figure 27 page 50 Figure 28 page 51 The Balanced Cl...

Page 43: ...nstallation manual for additional details regarding Balanced Climate mode of operation 6 All MC controllers will have a primary control board with connections for units 1 to 3 MC5600 controllers only...

Page 44: ...nal details regarding Balanced Climate mode of operation Jumper can be reinstalled to disable Balanced Climate operation 6 All MC controllers will have a primary control board with connections for uni...

Page 45: ...Units with economizers do not have a Balanced Climate factory installed brass jumper between Y1 and Y2 Please refer to vent manuals for instruction on how Balanced Climate works with each vent 6 All M...

Page 46: ...installation manual for additional details regarding Balanced Climate mode of operation 6 All MC controllers will have a primary control board with connections for units 1 to 3 MC5600 controllers only...

Page 47: ...anical dehumidification for additional details regarding Balanced Climate mode of operation Jumper can be reinstalled to disable Balanced Climate operation 6 All MC controllers will have a primary con...

Page 48: ...closed relay at each individual unit 5 Units with economizers do not have a Balanced Climate factory installed brass jumper between Y1 and Y2 Please refer to vent manuals for instruction on how Balanc...

Page 49: ...is not removed See unit installation manual for additional details regarding Balanced Climate mode of operation 6 All MC controllers will have a primary control board with connections for units 1 to...

Page 50: ...mechanical dehumidification for additional details regarding Balanced Climate mode of operation Jumper can be reinstalled between Y2 and Y3 to disable Balanced Climate operation If the unit has a CRV...

Page 51: ...ly closed relay at each individual unit 5 Balanced Climate is not available with economizer CRV 6 All MC controllers will have a primary control board with connections for units 1 to 3 MC5600 controll...

Page 52: ...6 700 98 6 37 6 470 100 4 38 6 250 102 2 39 6 030 104 40 5 830 105 8 41 5 630 107 6 42 5 440 109 4 43 5 260 111 2 44 5 080 113 45 4 910 114 8 46 4 750 116 6 47 4 590 118 4 48 4 440 120 2 49 4 300 122...

Page 53: ...This alarm indicates that the continuity between the Emergency Off inputs has been broken The function of the device connected to the Emergency Off inputs should be verified first If all device functi...

Page 54: ...l device functionality is correct and the alarm is still present the wiring between the device and controller should be checked Prior to replacing the I O board all wiring should be removed from the D...

Page 55: ...301 093 Bezel Back X X X X 8 8301 094 Cover for Humidity Temperature Sensor X X X X 9 1171 073 1 4 Turn Latch Cam X X X X 10 1171 074 1 4 Turn Latch X X X X 11 8408 059 Humidity Temperature Sensor w 1...

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