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TABLE 4

MC5000BC Series Alarm Functions

Manual 2100-746 

Page 

33 of 55

HVAC Compressor Lockout Alarm

If the LOR input for any configured unit becomes 
active, an HVAC Compressor Lockout alarm will be 
triggered. This alarm will include a unit identifier (1-6) 
tag in the alarm description. If controller is equipped 
with optional alarm board, the HVAC Lockout relay 
associated with the unit will change stage. The HVAC 
Compressor Lockout alarm will clear once the LOR for 
the corresponding unit becomes inactive.

HVAC Maintenance Alarm

If the filter input for any configured unit becomes 
active, then an HVAC Maintenance alarm will be 
triggered. This alarm will include a unit identifier (1-6) 
tag in the alarm description. If controller is equipped 
with optional alarm board, the HVAC Maintenance relay 
associated with the unit will change stage. The HVAC 
Maintenance Alarm will clear when Filter input for 
corresponding unit becomes inactive.

HVAC Dust Alarm

If the dust input for any configured unit becomes 
active, an HVAC Dust alarm will be triggered. This 
alarm will include a unit identifier (1-6) tag in the 
alarm description. The HVAC Dust alarm will be cleared 
once the dust input becomes inactive. If configured 
to do so, the Aux. Out terminal will change state for 
economizer disable. This alarm will have the ability to 
be configured for Output Logic Only via the webpages. 

Output Logic only will block the logging of the alarm 
into the alarm log and prevent alarm from being listed 
in the Active Alarms list.

Control Fail Output

A Control Fail relay is incorporated into controllers 
with the optional alarm board. This relay will change 
state if the controller loses power (completely), or 
communication is lost between the alarm board and 
I/O board or I/O board and display. This relay will move 
from its normal state upon power up and booting of the 
controller and will remain in that configuration until 
communication is lost indicating a failed controller.

Temperature Sensor Failure Alarms

In the event that the primary temperature/humidity 
sensor fails (open or shorted), an alarm will be 
generated. If no optional REM (remote) temperature 
sensors are installed, all temperature and humidity 
control will be disabled and all units will stop 
operating. If equipped with optional REM sensors that 
are configured for indoor temperature, temperature 
control will continue using the REM sensor for 
consideration in control. Additionally, if a REM 
temperature sensor is configured and is disconnected 
or shorted, an alarm will be generated and the sensor in 
question will not be considered for temperature control 
logic. This shall provide redundancy for temperature 
control in the event of a single temperature sensor 
failure for critical applications.

Alarm Condition

Terminals Available

Default and/or Action

1. Low Temperature Alarm

Output avail (1 collective)

40°F Alarm only

2. High Temperature Alarm #1

Output avail (1 collective)

80°F Alarm only

3. High Temperature Alarm #2

Output avail (1 collective)

90°F Alarm and "A" terminal activates on all 
unit terminal strips for ventilation

4. Dirty Filter Alarm

Output avail (1 collective)

Alarm only (maintenance alarm)

5. Emergency Off

Output avail (1 collective)

All functions stop

6. Generator Run Alarm

Output avail (1 collective)

Limits units available to run (default is ALL)

7. Ventilation

Output avail (1 collective)

Alarm and "A" terminal activates on all unit 
terminal strips for ventilation

8. Unit Lock Out Alarm (1 per unit)

Output avail (1 per unit)

Switch to "next on" (HP or LP only)

9. High Humidity Alarm

No external output

85%RH Close economizer (if configured)

10. Low Humidity Alarm

No external output

25%RH No action available

11. Unit Power Loss Alarm (1 per unit) Output avail (1 per unit)

Alarm and rotation moves to "next on"

12. Theft Alarm

Output avail (1 collective)

Alarm only (all units report to one output)

13. Control Fail Alarm

Output avail (1)

Alarm Only

Summary of Contents for MC5000 Series

Page 1: ...Bryan Ohio 43506 www bardhvac com Manual 2100 746 Supersedes NEW Date 8 20 20 INSTALLATION AND OPERATION INSTRUCTIONS WITH REPLACEMENT PARTS LIST MC5000 Series Controller Models MC5300 Controls up to...

Page 2: ...larm Board I O 19 Alarm Board Contacts 19 MC5000B w Enhanced Version Alarm Board plus MC5000A Inputs Outputs 20 Low Voltage Field Wiring 20 Controller Grounding 20 Controller Power Up 20 Emergency Off...

Page 3: ...hvac com software download NOTICE Figure 11 Cooling with Six Single Stage Units w Economizers Using Twinning Triples Option 27 Figure 12 Cooling without Economizer 28 Figure 13 Alternating Sequence Co...

Page 4: ...e This allows the user more control on how units will stage on and still allow for even usage The MC5000 series controller can be equipped with an alarm board that can be factory installed or installe...

Page 5: ...nds installation of an optional remote temperature only sensor Bard P N 8408 095 for redundancy See Temperature Sensors section on page 18 for further information Temperature Only Sensor Bard P N 8301...

Page 6: ...All models Main Alarm Board MC5300 BC and MC5600 BC Secondary Alarm Board MC5600 BC only Main I O Control Board All models Temperature Humidity Sensor Cable Manual 2100 746 Page 6 of 55 INSTALLATION...

Page 7: ...ting holes are provided for mounting to the wall Use mounting hardware capable of holding the weight of the controller such as 1 4 diameter fasteners with flat washers that are 1 outside diameter OD o...

Page 8: ...ature sensor REM 2 can be configured to be used for either an indoor or outdoor sensor application The connection points are shown below 2 Connect the other wire from the sensor to the open terminal a...

Page 9: ...o input on the touch screen the controller will return to the Home Screen If there has not been input to the touch screen for a period of 10 minutes the controller will go into sleep mode To reactivat...

Page 10: ...are connected to the main control board next to Unit 3 terminal strip There are no shelter inputs available on the secondary I O control board P N 8612 067 that is required for units 4 through 6 MIS...

Page 11: ...s can include optional mechanical dehumidification electric heat strips economizer and ventilation FILTER IN DUST IN LOR IN AUX 4 IN ECON ECON AUX 5 IN LOR IN DUST IN FILTER IN R C W1 W2 EC Y1 Y2 G O...

Page 12: ...NO NC Alarm Relays Shelter NO NC Alarm Relays Unit Lockout NO NC Alarm Relays Emergency Unit Off NO NC Alarm Relay Unit Power Loss NO NC Alarm Relays UTILITY POWER NO C NC NO C NC NO C NC NO C NC NO...

Page 13: ...for Normally Open or Normally Closed dry contacts to be used for remote monitoring of equipment and the controller Unit Power Loss NO NC Alarm Relays NO C NC NO C NC NO C NC POWER LOSS 6 POWER LOSS 5...

Page 14: ...ification 8 Humidifier Present Yes or No If H is to be used and number of units with humidification option limited by the number of dehumidification units 9 Auxiliary Output Configuration Configure AU...

Page 15: ...mum number of units while in generator mode press Next button 15 Press UP DOWN buttons to select touch screen display brightness press Next or Home button Date Time Setup Menu 1 Press Setup button on...

Page 16: ...ential 4 Press UP DOWN arrow to scroll to Dehum Stage Off Differential Set Point Value 5 Press Confirm button 6 Press Home button Comfort Mode Heating Set Points 1 Press Menu button on Home screen 2 P...

Page 17: ...arrow to scroll to Low Humidity Alarm Set Point Value 5 Press Confirm button 6 Press Home button Low Temperature Alarm Level Set Points 1 Press Menu button on Home screen 2 Press Set Points button 3...

Page 18: ...P N 8301 095 The sensor is attached on the main I O board to the REM 2 terminals If using the remote sensor for outdoor temperature it must be utilized if the heat pump lockout option is being used C...

Page 19: ...nused Alarm Board Specifications Features MC5000 Alarm Board I O NOTE If this alarm board was not originally factory installed it can be field installed at any time The Bard part number for the MC5300...

Page 20: ...down all air conditioners heat pumps terminals marked Emergency Off must be used These terminals must be jumpered together for normal operation A normally closed NC set of dry contacts may be connecte...

Page 21: ...restart at unit 1 Lead Lag configuration will apply to both heating and cooling If disabled by setting to 0 the lead unit will only rotate manually by utilizing the Advance Lead button Humidification...

Page 22: ...ifferential 1 15 10 Humidification Interstage Differential 0 5 5 Humidification Off Differential 1 15 10 High Humidity Alarm Set Point 65 95 85 Low Humidity Alarm 0 80 25 Low Temperature Alarm Level 6...

Page 23: ...Fahrenheit Temperature Sensor Logic Average Highest or Lowest Average REM 1 Temperature Sensor Indoor Temperature or Not Connected Not Connected REM 2 Temperature Sensor Indoor Temperature Outdoor Te...

Page 24: ...y configured unit is actively heating or cooling then dehumidification will be unavailable until heating cooling demand is satisfied If configured to do so the Aux Out terminal will change state for e...

Page 25: ...stage differential Synchronized Dehumidification will only activate an even number of units 2 4 or 6 If configured to do so the Aux Out terminal will change state for economizer disable If any configu...

Page 26: ...ace temperature is greater than the cooling set point Staging will increase when the space temperature is greater than the cooling set point and cooling interstage differential combined Staging increa...

Page 27: ...to 5 F 78 0 80 0 82 0 74 0 76 0 Stage 1 75 0 77 0 79 0 81 0 83 0 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Cooling Cooling Deadband Off Defaults Setpoint 77 F Interstage Differential 1 F Off Differenti...

Page 28: ...FIGURE 12 Cooling without Economizer Alternating and Non Alternating Setup Alternating Non Alternating Logic The MC5000 series controller offers two staging sequence options Alternating default or Non...

Page 29: ...TM control base on time default TD 15 minutes In this example full load mechanical will start 15 minutes after Y2 is energized delay time is adjustable in JADE setup Non alternating setup will always...

Page 30: ...on See Figure 15 Units operate simultaneously Off ALL Pairs Triples Units stage on and off in their assigned groups two or three Available for four or six units only MC5600 required User selectable se...

Page 31: ...er economizer or mechanical cooling depending upon the unit s configuration Heating Sequence of Operation Electric Heat The controller will use the W1 and W2 terminals to control conventional heating...

Page 32: ...larm set point Emergency Off Alarm If Emergency Off input becomes active an Emergency Off alarm will be triggered All outputs to units W1 W2 EC Y1 Y2 G O B A D and H will be de energized The unit Aux...

Page 33: ...f the controller and will remain in that configuration until communication is lost indicating a failed controller Temperature Sensor Failure Alarms In the event that the primary temperature humidity s...

Page 34: ...nual Test the user will be provided buttons on the Manual Test screen corresponding to all outputs designated to a configured unit and each configured unit will have a tab assigned As the output butto...

Page 35: ...with the network ground occur 4 System Reset Pressing the System Reset button will reset the display and retain the system settings CAUTION The System Reset button has an immediate response 5 SD Card...

Page 36: ...lable This action will require the user to reconfigure all the network settings including the IP address to restore remote access to the webpages If webpage is inactive for more than 5 minutes or if a...

Page 37: ...ehumidification Set point 10 Dehumidification Stage Off Differential 6 Cooling Interstage Differential Set point int16_t scaled by 10 Holding Register 5 50 0 5 5 0 F 7 Cooling Stage Off Differential S...

Page 38: ...emp Temperature reported by local temp humidity sensor int16_t Input Register 40 120 F 4 Remote 1 Temperature int16_t Input Register 40 120 F 5 Remote 2 Temperature int16_t Input Register 40 120 F 6 C...

Page 39: ...1 System 1 Change Filter bit 0 OFF 1 ON 112 System 1 Power Loss bit 0 OFF 1 ON 113 System 1 Compressor Lockout bit 0 OFF 1 ON 114 System 1 Dust bit 0 OFF 1 ON 200 System 2 W1 Electric Heat Stage 1 bit...

Page 40: ...1 ON 406 System 4 O B Reversing Valve bit 0 OFF 1 ON 407 System 4 A Terminal bit 0 OFF 1 ON 408 System 4 D Mechanical Dehum bit 0 OFF 1 ON 409 System 4 H Humidifier bit 0 OFF 1 ON 410 System 4 AUX Aux...

Page 41: ...System 6 Y2 Compressor Stage 2 bit 0 OFF 1 ON 605 System 6 G Blower bit 0 OFF 1 ON 606 System 6 O B Reversing Valve bit 0 OFF 1 ON 607 System 6 A Terminal bit 0 OFF 1 ON 608 System 6 D Mechanical Dehu...

Page 42: ...21 page 44 Figure 22 page 45 Heat Pump W H Figure 23 page 46 Figure 24 page 47 Figure 25 page 48 A C with 2 Stage Compressor W SA Figure 26 page 49 Figure 27 page 50 Figure 28 page 51 The Balanced Cl...

Page 43: ...nstallation manual for additional details regarding Balanced Climate mode of operation 6 All MC controllers will have a primary control board with connections for units 1 to 3 MC5600 controllers only...

Page 44: ...nal details regarding Balanced Climate mode of operation Jumper can be reinstalled to disable Balanced Climate operation 6 All MC controllers will have a primary control board with connections for uni...

Page 45: ...Units with economizers do not have a Balanced Climate factory installed brass jumper between Y1 and Y2 Please refer to vent manuals for instruction on how Balanced Climate works with each vent 6 All M...

Page 46: ...installation manual for additional details regarding Balanced Climate mode of operation 6 All MC controllers will have a primary control board with connections for units 1 to 3 MC5600 controllers only...

Page 47: ...anical dehumidification for additional details regarding Balanced Climate mode of operation Jumper can be reinstalled to disable Balanced Climate operation 6 All MC controllers will have a primary con...

Page 48: ...closed relay at each individual unit 5 Units with economizers do not have a Balanced Climate factory installed brass jumper between Y1 and Y2 Please refer to vent manuals for instruction on how Balanc...

Page 49: ...is not removed See unit installation manual for additional details regarding Balanced Climate mode of operation 6 All MC controllers will have a primary control board with connections for units 1 to...

Page 50: ...mechanical dehumidification for additional details regarding Balanced Climate mode of operation Jumper can be reinstalled between Y2 and Y3 to disable Balanced Climate operation If the unit has a CRV...

Page 51: ...ly closed relay at each individual unit 5 Balanced Climate is not available with economizer CRV 6 All MC controllers will have a primary control board with connections for units 1 to 3 MC5600 controll...

Page 52: ...6 700 98 6 37 6 470 100 4 38 6 250 102 2 39 6 030 104 40 5 830 105 8 41 5 630 107 6 42 5 440 109 4 43 5 260 111 2 44 5 080 113 45 4 910 114 8 46 4 750 116 6 47 4 590 118 4 48 4 440 120 2 49 4 300 122...

Page 53: ...This alarm indicates that the continuity between the Emergency Off inputs has been broken The function of the device connected to the Emergency Off inputs should be verified first If all device functi...

Page 54: ...l device functionality is correct and the alarm is still present the wiring between the device and controller should be checked Prior to replacing the I O board all wiring should be removed from the D...

Page 55: ...301 093 Bezel Back X X X X 8 8301 094 Cover for Humidity Temperature Sensor X X X X 9 1171 073 1 4 Turn Latch Cam X X X X 10 1171 074 1 4 Turn Latch X X X X 11 8408 059 Humidity Temperature Sensor w 1...

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