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Manual 2100-701
Page 

14 of 16

ENERGY RECOVERY VENTILATOR 

MAINTENANCE 

General Information

The ability to clean exposed surfaces within air moving 
systems is an important design consideration for the 
maintenance of system performance and air quality. 
The need for periodic cleaning will be a function of 
operating schedule, climate and contaminants in the 
indoor air being exhausted and in the outdoor air being 
supplied to the building. All components exposed to 
the airstream, including energy recovery wheels, may 
require cleaning in most applications.

Rotary counterflow heat exchanges (heat wheels) with 
laminar airflow are “self-cleaning” with respect to 
dry particles. Smaller particles pass through; larger 
particles land on the surface and are blown clear 
as the flow direction is reversed. For this reason, 
the primary need for cleaning is to remove films of 
oil-based aerosols that have condensed on energy 
transfer surfaces. Buildup of material over time may 
eventually reduce airflow. Most importantly, in the 
case of desiccant-coated (enthalpy) wheels, such films 
can close off micron-sized pores at the surface of the 
desiccant material, reducing the efficiency with which 
the desiccant can absorb and desorb moisture.

Frequency

In a reasonably clean indoor environment such as a 
school, office building or home, experience shows that 
reductions of airflow or loss of sensible (temperature) 
effectiveness may not occur for 10 or more years. 
However, experience also shows that measurable 
changes in latent energy (water vapor) transfer can 
occur in shorter periods of time in commercial, 
institutional and residential applications experiencing 
moderate occupant smoking or with cooking facilities. 
In applications experiencing unusually high levels 
of occupant smoking, such as smoking lounges, 
nightclubs, bars and restaurants, washing of energy 
transfer surfaces, as frequently as every 6 months, 
may be necessary to maintain latent transfer efficiency.  
Similar washing cycles may also be appropriate for 
industrial applications involving the ventilation of high 
levels of smoke or oil-based aerosols such as those 
found in welding or machining operations, for example.  
In these applications, latent efficiency losses of as 
much as 40% or more may develop over a period of 1 
to 3 years.

Cleanability and Performance

In order to maintain energy recovery ventilation 
systems, energy transfer surfaces must be accessible 
for washing to remove oils, grease, tars and dirt that 
can impede performance or generate odors. Washing 
of the desiccant surfaces is required to remove 
contaminate buildups that can reduce absorption of 

water molecules. The continued ability of an enthalpy 
wheel to transfer latent energy depends upon the 
permanence of the bond between the desiccant and 
the energy transfer surfaces. 

Bard wheels feature silica gel desiccant permanently 
bonded to the heat exchange surface without 
adhesives; the desiccant will not be lost in the washing 
process. Proper cleaning of the Bard energy recovery 
wheel will restore latent effectiveness to near original 
performance.

Maintenance Procedures

NOTE:

  Local conditions can vary and affect the 

required time between routine maintenance 

procedures; therefore, all sites (or specific 

units at a site) may not have the same 

schedule to maintain acceptable performance. 

The following timetables are recommended and 

can be altered based on local experience.

Quarterly Maintenance

1.  Inspect mist eliminator/prefilter and clean if 

necessary. This filter is located in the fresh air 
intake hood on the front of the unit. This is an 
aluminum mesh filter and can be cleaned with 
water and any detergent not harmful to aluminum.

2.  Inspect wall mount unit filter and clean or replace 

as necessary. This filter is located either in the 
unit, in a return air filter grille assembly or both. 
If in the unit it can be accessed by removing the 
lower service door on the front of the unit. If in a 
return air filter grille, by hinging the grille open to 
gain access.

3.  Inspect energy recovery ventilator for proper wheel 

rotation and dirt buildup. This can be done in 
conjunction with Item 2 above. Energize the energy 
recovery ventilator after inspecting the filter and 
observe for proper rotation and/or dirt buildup.

4.  Recommended energy recovery wheel cleaning 

procedures follow: Disconnect all power to 
unit. Remove the lower service door of the wall 
mount unit to gain access to the energy recovery 
ventilator.

5.  Remove the front access panel on the ventilator. 

Unplug amp connectors to cassette motors. Slide 
energy recovery cassette out of ventilator.

6.  Use a shop vacuum with brush attachment to clean 

both sides of the energy recovery wheels.

7.  Reverse shop vacuum to use as a blower and blow 

out any residual dry debris from the wheel.

NOTE:

  Discoloration and staining of the wheel does 

not affect its performance. Only excessive 

buildup of foreign material needs to be 

removed.

Summary of Contents for ERV-FA2

Page 1: ...h Exhaust Models INSTALLATION INSTRUCTIONS ERV FA2 ERV FC2 ERV FA3 ERV FC3 Bard Manufacturing Company Inc Bryan Ohio 43506 www bardhvac com Manual 2100 701 Supersedes NEW Date 3 1 19 For Use with Bard...

Page 2: ...Ventilator Maintenance 14 Figures Figure 1 Remove Access Panels 6 Figure 2 Remove Filter Filter Support Bracket and Exhaust Cover Plate and Install Exhaust Damper Assembly 7 Figure 3 Install Ventilato...

Page 3: ...nergy wheels provide the heat transfer effectively during both summer and winter conditions Provide required ventilation to meet the requirements of ASHRAE 62 1 standard NOTE During operation below 5...

Page 4: ...3 4050 4050 4050 4050 4050 4050 4050 13500 7875 2813 0 0 10881 7394 4255 2511 2511 2511 2511 2511 2511 2511 8370 4883 1744 0 0 15788 10727 6173 3643 3643 3643 3643 3643 3643 3643 12145 7084 2530 0 0 9...

Page 5: ...7751 4460 3510 3510 3510 3510 3510 3510 3510 7897 4241 950 0 0 90 80 75 70 65 60 28080 19080 10980 6480 6480 6480 6480 6480 6480 6480 21600 12600 4500 0 0 17690 12020 6917 4082 4082 4082 4082 4082 408...

Page 6: ...W24AB A B W18HB A W24HB A B 230 208V 1 or 3 phase ERV FC2 W24AB C W24HB C 460V 3 phase ERV FA3 W30AB A B W36AB A B W30HB A B W36HB A B 230 208V 1 or 3 phase ERV FC3 W30AB C W36AB C W30HB C W36HB C 46...

Page 7: ...rn air filter Remove left side filter support bracket by unscrewing two 2 screws from left side of unit Remove and save top four 4 screws from front grille see Figure 2 5 Remove and discard exhaust co...

Page 8: ...age wiring harness 3 pin plug from the heat recovery assembly and snap into unit control panel from inside control panel in the hole provided Wire to top of compressor contactor per wiring diagram on...

Page 9: ...or timer See Control Wiring on page 11 FIGURE 4 Install Low and High Voltage Plugs and Wiring 11 Replace inner and outer control panel covers 12 Ventilator checkout A Resupply power to unit B Energize...

Page 10: ...ews 14 Replace the vent option access panel with the new panel provided Attach air intake hood with screws provided see Figure 5 Be sure to insert the top flange of the air intake hood into and throug...

Page 11: ...ontrol system that in some way can control the system based on occupancy IMPORTANT Operating the ERV F during unoccupied periods can result in a buildup of moisture in the structure Recommended Contro...

Page 12: ...Manual 2100 701 Page 12 of 16 FIGURE 6 Speed Tap Label...

Page 13: ...Manual 2100 701 Page 13 of 16 FIGURE 7 Airflow Diagram...

Page 14: ...ation systems energy transfer surfaces must be accessible for washing to remove oils grease tars and dirt that can impede performance or generate odors Washing of the desiccant surfaces is required to...

Page 15: ...result Do not disassemble and immerse the entire heat wheel in a soaking solution as bearing and other damage may result 3 Rinse wheel thoroughly after application of the cleaning solution and allow t...

Page 16: ...Manual 2100 701 Page 16 of 16 FIGURE 9 Hub Assembly with Ball Bearings...

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