Barbeques Galore Turbo BTH2616ALP Page 6 Operator'S Manual Download

Page: 6 / 30

KEY

DESTRIPTION

PART#

QTY.

Lid Assembly

P0014645A4

Temperature Gauge

P00601551A

Temperature Gauge Seat

P00614031A

Lid Handle Bracket, Left

P00307052E

Lid Handle Bracket, Right

P00308052E

Lid Handle

P00215041H

Protective Pad

P05518002I

Lid Assembly Bracket, Left

P033200074

Lid Assembly Bracket, Right

P033200084

Lid Hinge with Nut

P05501136L

Lid Trim Plate Bracket

P03318007A

Lid Assembly Reinforce Bracket, Left

P033180084

Lid Assembly Reinforce Bracket, Right

P033180094

Lid Trim Plate

P0011464A4

Warming Rack Bracket

P01529003J

Warming Rack

P01514023B

Cooking Grid

P016060404

Flame Tamer with Ceramic

P01720041A

Burner/Main

P02003059B

Trim Panel, Rear

P075150294

Bowl Side Panel, Rear/Upper

P0075823B4

Bowl Side Panel, Rear/Lower

P0073759F4

Burner Bracket

P022080274

Bowl Rear Panel Assembly

P0077901B4

Bowl Front Panel

P0076318B4

Bowl Side Panel, Left

P007613664

Bowl Side Panel, Right

P007623564

Bowl Side Trim Plate, Left / Upper

P0078101R4

Bowl Side Trim Plate, Right / Upper

P0078201R4

Bowl Side Trim Plate, Left / Lower

P0078301R4

Bowl Side Trim Plate, Right / Lower

P0078401R4

Grease Shield

P069021424

Electric Wires Set/Electrode

P02615195A

Gas Collector Box with Electrode

P02608059C

Gas Valve/Manifold Assembly (LPG)

Y0060846

Gas Valve/Manifold Assembly (NG)

Y0060847

Bowl Front Trim Plate Assembly

P0291389F4

Control Panel

P029159034

Control Knob Seat

P03415014A

Control Knob for Main Burner

PO3435025U

Electric Ignitor

P02502252C

Grease Tray Heat Shield

P069040674

Parts List for Model BTH2616BLP/NG

Summary of Contents for Turbo BTH2616ALP

Page 1: ...flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage personal injury or death Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ WARNING Ÿ Grill Information Center Ÿ Ÿ NOTE TO ASSEMBLER INSTALLER Leave this manual with the consumer NOTETO CONSUMER Keep this...

Page 2: ... fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproductive harm Never use charcoal or lighter fluid in this gas grill Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury death or property damage Before each ...

Page 3: ...s not been used for an extended period of time Remove the screws from the rear of each Main Burner using a Phillips head screwdriver or wrench WARNING Grease can get very hot Always handle the Grease Tray with a flame retardant BBQ mitt Before removing the Tray always be sure that the grill has properly cooled Be aware that the Tray does contain grease and be extremely careful when removing the Tr...

Page 4: ...Part S182G03061 PART PART DESCRIPTION QTY PURPOSE OFPART P06013018C Hardware Pack 1 For use in assembly of Models BTH3216B BTH2616B S182G03061 Pan Head Screw 3 16 x 3 8 2 Install the Transformer Bracket For BTH3216B Only S182G03061 Pan Head Screw 3 16 x 3 8 2 Install the Bracket with LP Regulator LPG Model Only S182G03061 Pan Head Screw 3 16 x 3 8 3 Install the Tank Tray Set onto the Bottom Panel ...

Page 5: ...Parts Diagram for Models BTH2616BLP NG 5 28 31 27 14 14 11 12 10 31 29 30 24 16 23 40 34 36 33 18 22 17 43 2b 9 9 26 35 37 38 39 21 20 19 42 41 32 1 2a 3 5 6 13 15 4 7 8 6 25 ...

Page 6: ...50294 1 20 Bowl Side Panel Rear Upper P0075823B4 1 21 Bowl Side Panel Rear Lower P0073759F4 1 22 Burner Bracket P022080274 1 23 Bowl Rear Panel Assembly P0077901B4 1 24 Bowl Front Panel P0076318B4 1 25 Bowl Side Panel Left P007613664 1 26 Bowl Side Panel Right P007623564 1 27 Bowl Side Trim Plate Left Upper P0078101R4 1 28 Bowl Side Trim Plate Right Upper P0078201R4 1 29 Bowl Side Trim Plate Left ...

Page 7: ...Tray P027179234 1 43 Grease Tray Slide Set P05516140M 1 44 Lighting Stick P05507140M 1 45 Regulator Hose Connector LPG P03901056C 1 46 Regulator With Hose LPG P03635005A 1 47 Regulator With Connector NG P03614005C 1 48 Tank Tray Set LPG Y0340055 1 Hardware Pack P06013018C 1 Operator s Manual P80151148A 1 7 ...

Page 8: ...agram for Model BTH3216BLP NG 8 34 35 36b 2b 50 10 14 31 30 12 11 14 23 34 54 9 32 33 27 18 24 37 36a 17 25 10 55 40 43 20 20 19 19 45 51 49 22 46 47 21 7 3 2a 5 4 6 8 28 9 48 29 42 41 39 38 44 26 1 6 15 16 13 ...

Page 9: ...Tamer with Ceramic P01720041A 4 18 Burner Main P02003059B 4 19 Lamp Cover P053520134 2 20 Lamp Assembly P05352028B 2 21 Bowl Side Panel Rear Upper P0075824B4 1 22 Trim Panel Rear P075150294 1 23 Bowl Side Panel Rear Lower P0073760F4 1 24 Burner Bracket P022043774 1 25 Crosslight Channel P02212405A 1 26 Bowl Rear Panel Assembly P0078001B4 1 27 Bowl Front Panel P0076319B4 1 28 Bowl Side Panel Left P...

Page 10: ... Part Number 3 Part Description 4 Quantity of parts needed 10 KEY DESTRIPTION PART QTY 38 Bowl Front Trim Plate Assembly P029158934 1 39 Control Panel P029159034 1 40 Switch for Light P05360001B 1 41 Control Knob Seat P03415014A 4 42 Control Knob for Main Burner P03435025U 4 43 Electric Ignitor 2 Port P02502252C 1 44 Grease Tray Heat Shield P069040684 1 45 Grease Tray Handle P0272018C4 1 46 Grease...

Page 11: ...ebuilt island or you have to build your own island Before building your grill island please read the construction guidelines and clearances in Fig 6 on page 12 carefully 11 Install Transformer For BTH3216BLP NG model only 2 Install the Transformer Bracket onto the underside of the Right Bowl Panel using 2 Pan Head Screws 3 16 x3 8 and tighten securely See Fig 1 Attach Transformer to the Transforme...

Page 12: ...ight switch on the control panel NOTE The island shown below is for illustrative purpose Make a hole on your Rear Island Panel so that the transformer cord can be connected to the grounded outlet through the hole 4 Install Natural Gas NG Regulator and 12 Foot Hose Connect the NG regulator to the inlet of gas manifold and tighten securely See Fig 4 Connect the swivel nut of the 12 ft NG hose Not pr...

Page 13: ...lator using 2 Pan Head Screws 3 16 x3 8 and tighten securely On the proper location drill 3 holes on the island left bottom panel for installing the tank tray set Then install tank tray set using 3 Pan Head Screws 3 16 x3 8 and tighten securely Connect the stainless steel flexible connector to the manifold and regulator then use a clamp to fix the stainless steel flexible connector as shown to sec...

Page 14: ... be installed backwards Electric wires may be loose Remove the AA Battery and inspect the Ignitor Junction Box found behind the Control Panel and reconnect any loose wires Main Burner Electrode Check with the assistance of another person perform this Electrode Check before proceeding 8 Be sure all control knobs are set to OFF and open the grill lid Have your assistant stand to the right of the gri...

Page 15: ...ll Do not allow children or pets to play near your grill Always supervise children and pets if they are in the vicinity of the unit Never use charcoal or lighter fluid in this grill Use of alcohol prescription or non prescription drugs can impair your ability to properly assemble and safely operate your grill Keep fire extinguisher readily accessible In the event of a oil grease fire do not attemp...

Page 16: ...om the top of the island The bottom of the lower ventilation openings must be at least 1 or less from the floor of the island The top of the lower ventilation openings cannot be more than 5 from the floor of the island Every ventilation opening must be a minimum of 1 8 See Fig 6 on page 12 Please ask a Grand Hall associate for more details LP Gas Model only Note You can only use a 20lb LP Gas Tank...

Page 17: ...t hotter 350 F 177 C Do not leave oil grease unattended 4 2 3 Check all connections for LP Gas Leaks Never test for leaks with an open flame Prior to first use at the beginning of each season or every time your LP Gas tank is changed you must check for gas leaks Follow these three steps Make a soap solution by mixing one part liquid detergent and one part water Turn the grill Control Knobs to the ...

Page 18: ...tested at low pressures The grill must be isolated from the gas supply pipe system by closing its individual manual shutoff valve during any pres sure testing of the gas supply pipe system at pressures equal to or less than 1 2 psi 3 5kpa Natural Gas Safety Instructions Connect the Swivel nut of the 12 Natural Gas Hose to the vertical fitting of NG Regulator as shown in Fig 1 Connect the other hos...

Page 19: ...could cause serious bodily injury death or property damage WARNING Grill Lighting Instructions 1 Open LP Gas tank OFF Before each use check all hoses for cracks nicks cuts burns or abrasions If a hose is damaged in any way do not use your grill before replacing the hose with an authorized part from the Parts List Also make sure all gas supply connections are securely tightened Familiarize yourself...

Page 20: ...1 800 474 5587 Monday Friday 8 00am 4 30pm PST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 22 of this Operator s Manual Misalignment of Ignitor on Burner Correction Check for proper position of the Electrode Tip as shown in steps 8 on page 13 The gap between the Spark Electrode Tip and Spark Receiver should be approximately 3 16 wide Adjust if necessary...

Page 21: ...ve the grounding plug or use with an adapter of 2 prongs Use only extension cords with a 3 prong grounding plug rated for the power of the equipment and approved for outdoor use with a W A marking 1 2 3 CORRECT USE OF TRANSFORMER AND LIGHT Read all instructions before initial use IMPORTANT When using transformer appliances basic safety precautions should always be used The Transformer is set for 1...

Page 22: ... cleaning procedures on a timely basis and your grill will stay clean and operate with minimum effort CAUTION Be sure your grill is OFF and cool before cleaning Before initial use and periodically thereafter wash your Cooking Grids in a mild soap and warm water solution You can use a wash cloth or vegetable brush to clean your Cooking Grids You should periodically wash the Flame Tamer Rack in a so...

Page 23: ...ANING THE BURNER TUBES AND BURNER PORTS 2 2 WARNING Tube Burner After each use of the main grill it is necessary to burn off food particles and drippings which can clog burner ports and reduce burner performance Open the grill lid ignite the burner s closed the Lid and operate grill on IGN HIGH setting for 10 to 15 minutes Use a nylon brush blower or vacuum to remove accu mulated ash from the oute...

Page 24: ...eas offer high heat for grilling The Warming Rack offers medium heat for preparing breads and firm vegetables The front primary cooking area offers less heat and is ideal for preparing delicate foods and for keeping cooked foods warm Direct Cooking using Main Burners The direct cooking method can be used with the supplied Cooking Grids and food placed directly over the lit grill Burners Direct Coo...

Page 25: ...rids if the fish pieces are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should be placed on the left or right side of your grill with the Burner lit on the opposite side and the grill lid down Or center your food on the Warming Rack and light the outer grill Burner...

Page 26: ...o retain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put water in a cooking pan then cover with foil The foil should be removed for the first or the last part of the cooking time to ensure proper browning Tips for roasting Except when roasting with wate...

Page 27: ...your retailer for details Using A Smoker Box There are many optional smoker boxes available for purchase Follow these guidelines and always refer to the label of your smoking chips for specific directions Raise your Grill Lid and light the grill Lower the Grill Lid allowing your grill to reach the desired cooking tempera ture for the food you are grilling Fill your smoker box with your prepared sm...

Page 28: ...you to safely insert a match through the Cooking Grid without getting close to the Burner To light your gas grill manually insert a paper match into the Manual Lighting Stick and follow steps 1 through 5 of the Basic Lighting Procedures Then light the match and place the Lighting Stick through the Cooking Grid Turn the corre lated main Burner Control Knob to the IGN HIGH setting to release gas The...

Page 29: ... natural oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brush to apply a thin layer of cooking oil or vegetable shortening onto each grid We do not suggest spray type oils unless they are specified for high temperature cooking If your Cooking Grids are Po...

Page 30: ...ction if the original part is proven defective Grand Hall may approve your claim and elect to replace such parts without charge You will be charged for shipping and handling of the replacement parts This Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation maintenance operation or service as set out in...

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